Table of Contents
Advertisement
MANUAL TRANSMISSION AND DIFFERENTIAL
7. REVERSE IDLER GEAR
Adjustment of reverse idler gear position
Reverse idler gear to transmission case (LH)
wall clearance:
6.0 — 7.5 mm (0.236 — 0.295 in)
Reverse shifter lever
Part Number
Marking
32820AA070
7
32820AA080
8
32820AA090
9
After installing a suitable reverse shifter lever, ad-
just the clearance using washer.
Reverse idler gear to transmission case wall
clearance:
0 — 0.5 mm (0 — 0.020 in)
Washer (20.5 × 26 × t)
Thickness
Part Number
mm (in)
803020151
0.4 (0.016)
803020152
1.1 (0.043)
803020153
1.5 (0.059)
8. SHIFTER FORK AND ROD
Select suitable shifter forks so that both the cou-
pling sleeve and reverse driven gear are positioned
in the center of their synchromesh mechanisms.
Rod end clearance:
A: 3rd-4th — 5th
0.5 — 1.3 mm (0.020 — 0.051 in)
B: 1st-2nd — 3rd-4th
0.4 — 1.4 mm (0.016 — 0.055 in)
1st-2nd shifter fork
Part Number
Marking
32804AA060
1
32804AA070
No mark
32804AA080
3
3rd-4th shifter fork
Part Number
Marking
32810AA061
1
32810AA071
No mark
32810AA101
3
General Description
Remarks
Further from case wall
Standard
Closer to the case wall
Thickness
Part Number
mm (in)
803020154
1.9 (0.075)
803020155
2.3 (0.091)
—
—
Remarks
Approach to 1st gear
by 0.2 mm (0.008 in)
Standard
Approach to 2nd gear
by 0.2 mm (0.008 in)
Remarks
Approach to 4th gear
by 0.2 mm (0.008 in)
Standard
Approach to 3rd gear
by 0.2 mm (0.008 in)
5th shifter fork (Non-turbo model)
Part No.
32812AA201
32812AA211
32812AA221
5th shifter fork (Turbo model)
Part No.
32812AA231
32812AA241
32812AA251
9. TRANSFER CASE OR REAR CASE
Neutral position adjustment
Part Number
32190AA000
32190AA010
Part No.
32188AA130
32188AA140
32188AA150
Reverse check plate adjustment
Part Number
32189AA000
32189AA010
33189AA020
32189AA030
32189AA040
5MT-4
Mark
Remarks
Approach to 5th gear
7
by 0.2 mm (0.008 in)
No mark
Standard
Become distant from
9
5th gear by 0.2 mm
(0.008 in)
Mark
Remarks
Approach to 5th gear
7
by 0.2 mm (0.008 in)
No mark
Standard
Become distant from
9
5th gear by 0.2 mm
(0.008 in)
Adjusting shim
Thickness mm (in)
0.15 (0.0059)
0.30 (0.0118)
Reverse accent shaft
Mark
Remarks
Neutral position is
S
closer to 1st.
T
Standard
Neutral position is
U
closer to reverse gear.
Reverse check plate
Mark-
Angle
Remarks
θ
ing
Arm stops closer to
0
28°
5th gear.
Arm stops closer to
1
31°
5th gear.
Arm stops in the cen-
2
34°
ter.
Arm stops closer to
3
37°
reverse gear.
Arm stops closer to
4
40°
reverse gear.
Advertisement
Chapters
Table of Contents
