Subaru Legacy 2005 Service Manual page 2713

14) Calculate the value "t" of transfer driven gear
bearing thrust washer using the following equation.
t = Z − (100 − Y) − {−0.04 to 0.11 mm (−0.0016 to
0.0043 in)}
t Thickness of transfer driven gear
mm (in) bearing thrust washer
Y Depth from end of ST to bearing
mm (in) cone
Z Depth from end of extension case
mm (in) to contact point of bearing cone
−0.04 — 0.11 mm
Standard clearance between thrust
(−0.0016 — 0.0043
washer and taper roller bearing
in)
100 mm (3.94 in) Height of ST
15) Select the nearest thrust washer from the fol-
lowing table, according to the calculated value "t".
Standard clearance between thrust washer and
taper roller bearing:
− −
0.04 — 0.11 mm (
NOTE:
Be sure that it is within standard clearance range.
Thrust washer (50 × 61 × t)
Part No.
803050060
803050062
803050064
803050066
803050068
803050070
803050072
803050074
803050076
803050078
16) Remove the selector arm No. 2 and shifter arm.
(A)
(A) Selector arm No. 2
(B) Shifter arm
Extension Case
0.0016 — 0.0043 in)
Thickness t mm (in)
0.50 (0.0197)
0.60 (0.0236)
0.70 (0.0276)
0.80 (0.0315)
0.90 (0.0354)
1.00 (0.0394)
1.10 (0.0433)
1.20 (0.0472)
1.30 (0.0512)
1.40 (0.0551)
(B)
MT-01308
MANUAL TRANSMISSION AND DIFFERENTIAL
17) Install the spring pin.
NOTE:
Use new spring pin.
18) Using the ST, install the neutral set spring and
support.
ST1 18756AA000 CLAW
ST2 399893600
ST2 ST2
19) Install the flat washer and snap ring.
20) Install the center differential.
2. SELECTING THE TRANSFER DRIVE
GEAR THRUST WASHER
1) Measure the height "Z" between end of transmis-
sion case and end of ST.
ST 499575500
2) Measure the depth "Y" between end of ST and
transfer drive gear.
6MT-51
PLIERS
ST1
GAUGE
ST
MT-01092
Z
MT-00492