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13) Install the thrust bearing and needle bearing.
Install the driven shaft assembly.
14) Install the drive pinion collar, needle bearing,
adjusting washer No. 2, thrust bearing, adjusting
washer No. 1 and differential bevel gear sleeve in
this order.
NOTE:
Be careful because the spacer must be installed in
proper direction.
(A) (B)
(C) (D) (E) (F) (G) (H)
(A) Driven shaft
(B) Drive shaft
(C) Drive pinion collar
(D) Needle bearing (25 × 30 × 20)
(E) Washer No. 2 (25 × 36 × 4)
(F) Thrust bearing (25 × 37.5 × 3)
(G) Washer No. 1 (25 × 36 × t)
(H) Differential bevel gear sleeve
15) Adjust the thrust bearing preload. <Ref. to
5MT-82, THRUST BEARING PRELOAD, AD-
JUSTMENT, Drive Pinion Shaft Assembly.>
E: INSPECTION
Disassembled parts should be washed with un-
leaded gasoline first and then inspected carefully.
1) Bearings
Replace the bearing in following cases:
• When the bearing balls, outer races and inner
races are broken or rusty.
• When the bearing is worn.
• When the bearings fail to turn smoothly or emit
noise in rotation after gear oil lubrication.
Drive Pinion Shaft Assembly
• The ball bearing on the rear side of the drive pin-
ion shaft should be checked for smooth rotation be-
fore the drive pinion assembly is disassembled. In
this case, because a preload is working on the
bearing, its rotation feels like it is slightly dragging
unlike other bearings.
MT-00262
• When bearings have other defects:
2) Bushing (each gear)
Replace the bushings in following cases:
• When the sliding surface is damaged or abnor-
mally worn.
• When the inner wall is abnormally worn.
3) Gears
• Replace gears with new ones if their tooth sur-
faces are broken, damaged, or excessively worn.
• Correct or replace if the cone that contacts the
baulk ring is rough or damaged.
MT-00263
• Correct or replace if the inner surface or end face
is damaged.
4) Baulk ring
Replace the ring in following cases:
• When the inner surface and end face are dam-
aged.
• When the ring inner surface is abnormally or par-
tially worn.
• If the gap between the end faces of ring and the
gear splined part is excessively small, check the
clearance (A) while pressing the ring against the
cone.
5MT-81
MANUAL TRANSMISSION AND DIFFERENTIAL
(A)
(A) Drive pinion shaft
(B) Ball bearing
(B)
MT-00264
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