Subaru Legacy 2005 Service Manual page 3018

DRIVE SHAFT SYSTEM
8) Place alignment marks on the trunnion and
shaft.
9) Remove the snap ring and trunnion.
CAUTION:
Be sure to wrap shaft splines with vinyl tape to
prevent boot from scratches.
10) Remove the PTJ boot.
NOTE:
Further disassembly of axle is impossible because
the EBJ cannot be disassembled.
D: ASSEMBLY
NOTE:
Use specified grease.
PTJ side: NSG301 (Part No. 28395AG020)
1) Place the PTJ boot at the center of shaft.
2) Align alignment marks and install the trunnion on
the shaft.
3) Install the snap ring to shaft.
CAUTION:
Confirm that the snap ring is completely fitted
in shaft groove.
Front Drive Shaft
4) Fill 100 to 110 g (3.53 to 3.88 oz.) of specified
grease into the interior of PTJ outer race.
5) Apply a thin coat of specified grease to the roller
kit and trunnion.
6) Align alignment marks on roller kit and trunnion
and install the roller kit.
CAUTION:
Be careful with the roller kit position.
DS-00110
DS-00111
7) Align alignment marks on the shaft and outer
race, and install outer race.
8) Install the snap ring in the groove on PTJ outer
race.
CAUTION:
Pull the shaft lightly and assure that the snap
ring is completely fitted in the groove.
9) Apply an even coat of the specified grease 30 to
40 g (1.06 to 1.41 oz.) to the entire inner surface of
DS-00110
boot.
10) Install the PTJ boot taking care not to twist it.
DS-24
DS-00109
DS-00106