Subaru Legacy 2005 Service Manual page 2636

MANUAL TRANSMISSION AND DIFFERENTIAL
ST 398507703 DUMMY COLLAR
7) Wind a vinyl tape around the shaft splines and
insert the input shaft into holder by lightly tapping it
by hand.
(A) Vinyl tape
(B) Input shaft
8) Install the snap ring to input shaft holder.
NOTE:
Select a suitable snap ring so that clearance be-
tween snap ring and bearing is held within 0 to 0.12
mm (0 to 0.0047 in).
ST 398663600 PLIERS
S T
Snap ring
Part No.
805168020
805168030
805168040
Input Shaft Assembly
ST
MT-00235
(B)
(A)
MT-00236
MT-00227
Thickness mm (in)
1.84 (0.0724)
1.92 (0.0756)
2.00 (0.0787)
5MT-74
9) Install the O-ring to input shaft holder.
(B)
(A) O-ring
(B) Input shaft holder
E: INSPECTION
Disassembled parts should be washed clean first
with unleaded gasoline and then inspected careful-
ly.
1) Bearings
Replace the bearings in following cases:
• Bearing balls, outer races and inner races are
broken or rusty.
• Worn bearings
• Bearings fail to turn smoothly or emit noise in ro-
tation after gear oil lubrication.
• Bearings having other defects
2) Bushing (each gear)
Replace the bushing in following cases:
• When the sliding surface is damaged or abnor-
mally worn.
• When the inner wall is abnormally worn.
3) Gears
• Replace the gears with new ones if their tooth
surfaces are broken, damaged or excessively
worn.
• Correct or replace if the cone that contacts the
baulk ring is rough or damaged.
• Correct or replace if the inner surface or end face
is damaged.
4) Baulk ring
Replace the ring in following cases:
• When the inner surface and end face are dam-
aged.
• When the ring inner surface is abnormally or par-
tially worn down.
• When the contact surface of the synchronizer
ring insert is scored or abnormally worn down.
5) Shifting insert key
Replace the insert key if deformed, excessively
worn or defective in any way.
6) Oil seal
Replace the oil seal if the lip is deformed, hard-
ened, worn or defective in any way.
(A)
MT-00238