Table of Contents
Advertisement
21.Shifter Fork and Rod
A: REMOVAL
1) Remove the manual transmission assembly
from vehicle. <Ref. to 5MT-30, REMOVAL, Manual
Transmission Assembly.>
2) Remove the back-up light switch and neutral po-
sition switch. <Ref. to 5MT-40, REMOVAL, Switch-
es and Harness.>
3) Remove the transfer case with extension case
assembly. <Ref. to 5MT-43, REMOVAL, Transfer
Case and Extension Case Assembly.>
4) Remove transmission case. <Ref. to 5MT-55,
REMOVAL, Transmission Case.>
5) Removes the drive pinion shaft assembly. <Ref.
to 5MT-76, REMOVAL, Drive Pinion Shaft Assem-
bly.>
6) Remove the main shaft assembly.
• Single-range model
<Ref. to 5MT-61, REMOVAL, Main Shaft Assembly
for Single-Range.>
• Dual-range model
<Ref. to 5MT-66, REMOVAL, Main Shaft Assembly
for Dual-Range.>
7) Remove the differential assembly. <Ref. to 5MT-
84, REMOVAL, Front Differential Assembly.>
8) Drive out the straight pin tapping by ST, and pull
out the 5th shifter fork.
ST 398791700
STRAIGHT PIN REMOVER
( B )
( A )
(A) Straight pin
(B) 5th shifter fork
9) Remove the plugs, springs and checking balls.
10) Drive out the straight pin tapping by ST, and
pull out the 3-4 fork rod and shifter fork.
NOTE:
When removing a rod, keep other rods in neutral.
Also, when pulling out the straight pin, remove it to-
ward the inside of case so that it does not hit
against the case.
Shifter Fork and Rod
ST 398791700
11) Drive out the straight pin tapping by ST, and
pull out the 1-2 fork rod and shifter fork.
ST 398791700
12) Remove the outer snap ring, and pull out re-
verse fork rod from reverse shifter rod arm. Then
take out the ball, spring and interlock plunger from
rod.
And then remove the rod.
NOTE:
When pulling out reverse shifter rod arm, be careful
not to let ball pop out of arm.
13) Remove the reverse shifter lever.
B: INSTALLATION
1) Install the reverse arm fork spring, ball and inter-
lock plunger to reverse fork rod arm. Insert the re-
verse fork rod into the hole in reverse fork rod arm,
and hold it with outer snap ring using ST.
NOTE:
Apply a coat of grease to plunger to prevent it from
falling.
ST 399411700
2) Position the ball, spring and new gasket in the
MT-00309
reverse shifter rod hole on the left side of transmis-
sion case, and tighten the checking ball plug.
3) Install the 1-2 fork rod into 1-2 shifter fork
through the hole on the rear of transmission case.
4) Align the holes in rod and fork, and drive new
straight pin into these holes using ST.
NOTE:
• Set other rods to neutral.
• Make sure the interlock plunger is on the 3-4 fork
rod side.
ST 398791700
5) Install the interlock plunger onto 3-4 fork rod.
NOTE:
Apply a coat of grease to plunger to prevent it from
falling.
5MT-93
MANUAL TRANSMISSION AND DIFFERENTIAL
STRAIGHT PIN REMOVER
(C)
(A)
(B)
(A) Straight pin
(B) 3-4 fork rod
(C) Shifter fork
STRAIGHT PIN REMOVER
ACCENT BALL INSTALLER
STRAIGHT PIN REMOVER
MT-00994
Advertisement
Chapters
Table of Contents
