Subaru Legacy 2005 Service Manual page 2641

NOTE:
Use the new gear and hub assembly, when replac-
ing the gear or hub.
( A )
( D )
(A) 1st gear side
(B) 2nd gear side
(C) Flush surface
(D) Stepped surface
2) Install the washer to 1st driven gear. (EC, EK
and KA model)
3) Install the washer, snap ring and sub gear onto
1st driven gear. (Except for EC, EK and KA model)
4) Install the 1st driven gear, 1st baulk ring, gear
and hub assembly onto driven shaft.
(A) (B)
(A) 1st driven gear
(B) 1st baulk ring
(C) Gear and hub ASSY
(D) 2nd gear bushing
NOTE:
• Take care to install the gear and hub assembly in
proper direction.
• Align the baulk ring and gear and hub assembly
with key groove.
5) Install the 2nd driven gear bushing onto driven
shaft using ST1, ST2 and a press.
NOTE:
• Do not apply pressure in excess of 10 kN (1 ton,
1.1 US ton, 1.0 Imp ton).
• Attach a cloth to the end of driven shaft to pre-
vent damage.
Drive Pinion Shaft Assembly
( B )
( C )
MT-00252
(C)
(D)
MT-00991
MANUAL TRANSMISSION AND DIFFERENTIAL
• When press-fitting, align the oil holes of shaft and
bushing.
ST1 499277200
ST2 499587000
6) Install the 2nd driven gear, inner baulk ring, syn-
chro cone and outer baulk ring, and insert onto driv-
en shaft.
(A) 2nd driven gear
(B) Inner baulk ring
(C) Synchro cone
(D) Outer baulk ring
7) After installing the key on driven shaft, install the
3rd-4th driven gear using ST and press.
NOTE:
• Do not apply pressure in excess of 10 kN (1 ton,
1.1 US ton, 1.0 Imp ton).
• Align the groove in baulk ring with insert.
ST 499277200
8) Install a set of roller bearings onto the driven
shaft using ST and press.
5MT-79
INSTALLER
INSTALLER
ST1
ST2
MT-00253
(D) (A)
(C) (B)
MT-00997
INSTALLER
ST
MT-00255