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2. TRANSMISSION GEAR OIL
Recommended oil:
( C)
-30 -26 -15
( F)
-22 -15
5
(1) Item
(2) Transmission gear oil
(3) API standard
(4) SAE viscosity No. and applicable temperature
3. TRANSMISSION CASE ASSEMBLY
Drive pinion shim adjustment
Hypoid gear backlash:
0.13 — 0.18 mm (0.0051 — 0.0071 in)
Drive pinion shim
Thickness
Part Number
mm (in)
0.150
32295AA031
(0.0059)
0.175
32295AA041
(0.0069)
0.200
32295AA051
(0.0079)
0.225
32295AA061
(0.0089)
Selection of main shaft rear plate
Main shaft rear plate
Dimension "A" mm (in)
4.00 — 4.13
32294AA041
(0.1575 — 0.1626)
3.87 — 3.99
32294AA051
(0.1524 — 0.1571)
Input shaft holder adjustment
Dimension "D" mm (in)
52.50 — 53.11
(2.0669 — 2.0909)
52.00 — 52.49
(2.0472 — 2.0665)
51.26 — 51.99
(2.0181 — 2.0468)
General Description
(1)
(2)
(3)
GL-5
(4)
-5 0
15
25 30
23 32
59
77
86
90
85W
80W
75W -90
MT-00001
Thickness
Part Number
mm (in)
0.250
32295AA071
(0.0098)
0.275
32295AA081
(0.0108)
0.300
32295AA091
(0.0118)
0.500
32295AA101
(0.0197)
Part Number
Marking
1
2
Shim Number
—
1
2
MANUAL TRANSMISSION AND DIFFERENTIAL
4. DRIVE PINION ASSEMBLY
Preload adjustment of thrust bearing
Starting torque:
⋅
0.3 — 0.8 N
m (0.03 — 0.08 kgf-m, 0.2 — 0.6 ft-
lb)
Part Number
803025051
803025052
803025053
803025054
803025055
803025056
803025057
Part Number
803025059
803025054
803025058
5. INPUT SHAFT ASSEMBLY
Snap ring (Outer-28) to ball bearing clearance:
0 — 0.12 mm (0 — 0.0047 in)
Part Number
805028050
805028060
805028070
Snap ring (Inner-68) to ball bearing clearance:
0 — 0.12 mm (0 — 0.0047 in)
Part Number
805168020
805168030
805168040
6. MAIN SHAFT
Snap ring (Outer-25) to synchronizer hub clear-
ance:
0.060 — 0.100 mm (0.0024 — 0.0039 in)
Thickness
Part Number
805025051
2.42 (0.0953)
805025052
2.47 (0.0972)
805025053
2.52 (0.0992)
805025054
2.57 (0.1012)
5MT-3
Adjusting washer No. 1
Thickness mm (in)
3.925 (0.1545)
3.950 (0.1555)
3.975 (0.1565)
4.000 (0.1575)
4.025 (0.1585)
4.050 (0.1594)
4.075 (0.1604)
Adjusting washer No. 2
Thickness mm (in)
3.850 (0.1516)
4.000 (0.1575)
4.150 (0.1634)
Snap ring (Outer-28)
Thickness mm (in)
2.48 (0.0976)
2.56 (0.1008)
2.64 (0.1039)
Snap ring (Inner-68)
Thickness mm (in)
1.84 (0.0724)
1.92 (0.0756)
2.00 (0.0787)
Snap ring (Outer-25)
Part Number
mm (in)
805025055
805025056
805025057
805025058
Thickness
mm (in)
2.62 (0.1031)
2.67 (0.1051)
2.72 (0.1071)
2.37 (0.0933)
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