Subaru Legacy 2005 Service Manual page 2768

MANUAL TRANSMISSION AND DIFFERENTIAL
D: ASSEMBLY
1. DIFFERENTIAL CASE
1) Install the washer to bevel gear.
NOTE:
Face the chamfered side of washer toward gear.
2) Install the bevel gear and bevel pinion gear
washer to differential case, and then insert the pin-
ion shaft.
(D)
(A)
(A) Pinion shaft
(B) Bevel pinion gear
(C) Bevel gear
(D) Washer
3) Check the bevel pinion gear backlash. <Ref. to
6MT-107, BEVEL PINION GEAR BACKLASH, IN-
SPECTION, Front Differential Assembly.>
4) Using the ST, align the pinion shaft and differen-
tial case with their holes, and drive straight pin into
holes.
ST 899904100 REMOVER
5) Caulk around the hole, be sure the straight pin is
not removed.
6) Using the ST, install the bearing inner races of
RH and LH side to differential case.
ST1 398437700 INSTALLER
ST2 398497701 SEAT
CAUTION:
Do not apply pressure in excess of 20 kN (2.0
ton, 2.2 US ton, 2.0 Imp ton).
Front Differential Assembly
(B)
(C)
(D)
(C)
(B)
MT-00662
NOTE:
Always replace the inner race and outer race as a
set.
7) Install the hypoid driven gear to differential case.
Tightening torque:
⋅
69 N m (7.0 kgf-m, 50.9 ft-lb)
2. SIDE RETAINER
NOTE:
Install the oil seal and O-ring of side retainer after
the adjustment of backlash and tooth contact.
1) Install the bearing outer race to side retainer.
2) Install the oil seal using the ST.
ST 18675AA000 DIFFERENTIAL SIDE OIL
NOTE:
• Use a new oil seal.
• Apply oil to the oil seal lips.
6MT-106
ST1
ST2
SEAL INSTALLER
ST
MT-00670
MT-00660
AT-00226