Xerox ColorQube 9303 Series Service Manual page 168

12-403-00-171, 12-413-00-171, 12-414-00-171 HVF BM
Staple Head 2 and Stapler Module RAP
12-403-00-171 The booklet maker staple head 2 motor has failed to move.
12-413-00-171 The booklet maker staple head 2 is not detected in the home position.
12-414-00-171 The booklet maker stapler module is not detected in the home (staple head
closed) position during hard / soft initialize, or at set boundary.
Initial Actions
WARNING
Ensure that the electricity to the machine is switched off while performing tasks that do
not need electricity. Refer to GP 14. Disconnect the power cord. Electricity can cause
death or injury. Moving parts can cause injury.
• Check that there is no damage or obstruction that would prevent the stapling unit from
cycling.
• Check that the sheets of staples in the cartridge are feeding one at a time. If staple sheets
overlap, they will jam in the cartridge. If necessary, install a new staple cartridge,
12.185 Item 8.
• Ensure that the customer job does not exceed the capacity of the booklet maker. Refer to
12D-171 Booklet Quality RAP for booklet maker quality specifications.
Procedure
Enter dC330, code 12-217 to check the BM staple head carrier closed sensor, Q12-217,
1. Open and close the staple head carrier. The display changes.
Y N
Go to WD 12.16. Check Q12-217.
Refer to:
• GP 11 How to Check a Sensor.
• 12A-171 HVF Power Distribution RAP.
• 01L 0V Distribution RAP
Install new components as necessary:
• BM staple head carrier closed sensor,
• BM PWB, PL 12.175 Item 10.
Remove the HVF front door, refer to REP 12.1-171
Remove the staple head 2 cover, PL 12.185 Item
BM SH2 home switch. Manually rotate the staple head to actuate the BM SH2 home switch.
The display changes.
Y N
Go to WD 12.16. Check the BM SH 2 home switch, S12-220.
Refer to:
• GP 13, How to Check a Switch.
• 12A-171 HVF Power Distribution RAP.
• 01L 0V Distribution RAP
A
Status Indicator RAPs
12-403-00-171, 12-413-00-171, 12-414-00-171
Figure
PL 12.185 Item 18.
HVF Covers. Pull out the BM module.
14. Enter dC330, code 12-220 to check the
February 2013
A
Install new components as necessary:
• BM staple head 2, PL 12.185 Item
• BM PWB, PL 12.175 Item
Enter dC330, code 12-275 to run the BM SH2 motor. The staple head cycled.
Y N
Go to WD 12.16 and WD 12.19. Check the wiring and connectors.
The wiring and connectors are good.
Y N
Repair the wiring or connectors,
Install a new BM staple head 2,
The fault may be intermittent, check for damaged wiring or bad connectors,
sary install new components:
• BM staple head carrier closed sensor,
• BM staple head 2 assembly,
• BM PWB, PL 12.175 Item 10.
PL
BM staple head 2
assembly
Figure 1 Component location
2-144
7.
10.
REP 1.1.
PL 12.185 Item 7.
PL 12.185 Item 18.
PL 12.185 Item 7.
BM staple head carrier
closed sensor, Q12-217
ColorQube® 9303 Family
REP 1.1. If neces-