Subaru Legacy 2004 Service Manual page 3318

POWER ASSISTED SYSTEM (POWER STEERING)
5) Connect the return hose and pressure hose to
gearbox.
Tightening torque:
#
15 N m (1.5 kgf-m, 10.8 ft-lb)
(1)
(1) Return hose
(2) Pressure hose
6) Install the universal joint. <Ref. to PS-21, IN-
STALLATION, Universal Joint.>
7) Connect the tie-rod end and knuckle arm, and
tighten with castle nut.
Castle nut tightening torque:
#
27 N m (2.75 kgf-m, 19.9 ft-lb)
CAUTION:
When connecting, do not hit cap at the bottom
of tie-rod end with hammer.
Steering Gearbox [RHD Model]
(2)
PS-00536
8) After tightening the castle nut to specified tight-
ening torque, tighten it further within 60! until cotter
pin hole is aligned with slot in the nut. Fit the cotter
pin into nut, and then bend the pin to lock.
(B)
(C)
(A) Cotter pin
(B) Castle nut
(C) Tie-rod end
9) Install the front stabilizer. <Ref. to FS-16, IN-
STALLATION, Front Stabilizer.>
10) Install the front crossmember support plate and
jack-up plate.
11) Install the front exhaust pipe assembly. (Non-
turbo model) <Ref. to EX(H4SO 2.0)-8, INSTALLA-
TION, Front Exhaust Pipe.>
12) Install the under cover. <Ref. to EI-26, INSTAL-
LATION, Front Under Cover.>
13) Install the front wheels.
14) Tighten the wheel nuts to specified torque.
Tightening torque:
#
90 N m (9.1 kgf-m, 65.8 ft-lb)
15) Lower the vehicle.
16) Remove the steering wheel. <Ref. to PS-20,
REMOVAL, Steering Wheel.>
17) Align the center of roll connector. <Ref. to AB-
23, ADJUSTMENT, Roll Connector.>
18) Install the steering wheel. <Ref. to PS-20, IN-
STALLATION, Steering Wheel.>
19) Connect the battery ground cable to battery.
20) Pour fluid into the oil tank, and bleed air. <Ref.
to PS-84, Power Steering Fluid.>
21) Check for fluid leaks.
22) Check the fluid level in oil tank.
23) After adjusting toe-in and steering angle, tight-
en the lock nut on tie-rod end.
Tightening torque:
#
85 N m (8.7 kgf-m, 62.7 ft-lb)
PS-48
(A)
DS-00042