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Subaru LEGACY 2004 Quick Reference Index
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Subaru LEGACY 2004 Quick Reference Index

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Download this manual See also: Service Manual, Owner's Manual
2004 LEGACY SERVICE MANUAL

BODY SECTION

This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.
FUJI HEAVY INDUSTRIES LTD.
QUICK REFERENCE INDEX
HVAC SYSTEM
(HEATER, VENTILATOR AND A/C)
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTICS)
AIRBAG SYSTEM
AIRBAG SYSTEM (DIAGNOSTICS)
SEAT BELT SYSTEM
LIGHTING SYSTEM
WIPER AND WASHER SYSTEMS
ENTERTAINMENT
COMMUNICATION SYSTEM
GLASS/WINDOWS/MIRRORS
BODY STRUCTURE
INSTRUMENTATION/DRIVER INFO
SEATS
SECURITY AND LOCKS
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF)
EXTERIOR/INTERIOR TRIM
EXTERIOR BODY PANELS
AC
AC(diag)
AB
AB(diag)
SB
LI
WW
ET
COM
GW
BS
IDI
SE
SL
SR
EI
EB
G2320GE7

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Summary of Contents for Subaru LEGACY 2004

  • Page 1: Body Section

    AC(diag) (DIAGNOSTICS) AIRBAG SYSTEM AIRBAG SYSTEM (DIAGNOSTICS) AB(diag) This service manual has been prepared to provide SUBARU service personnel SEAT BELT SYSTEM with the necessary information and data for the correct maintenance and repair of SUBARU vehicles. LIGHTING SYSTEM This manual includes the procedures...
  • Page 2 2003 LEGACY SERVICE MANUAL QUICK REFERENCE INDEX BODY SECTION CRUISE CONTROL SYSTEM CRUISE CONTROL SYSTEM CC(diag) (DIAGNOSTICS) IMMOBILIZER (DIAGNOSTICS) IM(diag) LAN SYSTEM (DIAGNOSTICS) LAN(diag) G2320GE7...

  • Page 3: Table Of Contents

    SEAT BELT SYSTEM Page General Description ..................2 Pretensioner Connector ................6 Inspection Locations After a Collision ............7 Seat Belt Warning System ................8 Front Seat Belt ..................12 Rear Seat Belt...................14 Disposal of Pretensioner ................17...

  • Page 4: General Description

    General Description SEAT BELT SYSTEM 1. General Description A: COMPONENT 1. FRONT SEAT BELT SB-00178 ⋅ Adjustable anchor ASSY Seat belt retractor Tightening torque: N m (kgf-m, ft-lb) Shoulder anchor Center pillar upper trim T1: 30 (3.1, 22) Outer seat belt ASSY Inner seat belt ASSY T2: 38 (3.9, 28) T3: 53 (5.4, 39)
  • Page 5 General Description SEAT BELT SYSTEM 2. REAR SEAT BELT (SEDAN MODEL) SB-00147 ⋅ Outer seat belt RH ASSY Outer seat belt LH ASSY Tightening torque: N m (kgf-m, ft-lb) Shoulder seat belt CTR ASSY Center seat belt LH ASSY T: 30 (3.1, 22) SB-3...
  • Page 6 General Description SEAT BELT SYSTEM 3. REAR SEAT BELT (WAGON MODEL) SB-00148 ⋅ Outer seat belt RH ASSY Center seat belt LH ASSY Tightening torque: N m (kgf-m, ft-lb) Shoulder seat belt CTR ASSY Outer belt guide RH T1: 30 (3.1, 22) Outer seat belt LH ASSY Outer belt guide LH T2: 53 (5.4, 39.1)
  • Page 7 General Description SEAT BELT SYSTEM B: CAUTION • Do not disassemble or attempt to repair the pre- tensioner. If it is dented, cracked or deformed, re- • Before starting service, turn the ignition switch to place it with a new one. OFF, disconnect the battery ground cable and wait •...

  • Page 8: Pretensioner Connector

    Pretensioner Connector SEAT BELT SYSTEM 2. Pretensioner Connector A: REMOVAL 1) Using a flat tip screwdriver, pry the push lock up- ward to unlock. AB-00478 2) Pull out the connector to disconnect it from re- tractor assembly. AB-00479 B: INSTALLATION Connect the connector in the reverse order of dis- connection.

  • Page 9: Inspection Locations After A Collision

    Inspection Locations After a Collision SEAT BELT SYSTEM 3. Inspection Locations After a Collision A: INSPECTION Check for the following, and replace with new parts if necessary. • Center pillar lower garnish is discolored or cracked. • Wire harness and connector are damaged. SB-7...

  • Page 10: Seat Belt Warning System

    TION, Subaru Select Monitor.> CHECK BODY INTEGRATED UNIT. Is the data of “Driver’s Seat Go to step 4. Check the harness 1) Connect the Subaru Select Monitor to data SW input” “OFF”? between body inte- link connector. grated unit and 2) Turn the ignition switch to ON (engine chassis ground.
  • Page 11 ABS or VDC warning light, but this indicates no malfunction. When diagno- sis is finished, perform the ABS or VDC memo- ry clearance procedure. <Ref. to ABS(diag)-15, OPERATION, Subaru Select Monitor.> <Ref. to VDC(diag)-16, OPERATION, Subaru Select Monitor.> CHECK SEAT BELT WARNING SYSTEM.
  • Page 12 Check CHECK VEHICLE SPEED SIGNAL. Is DTC displayed? Perform the diag- Go to step 3. Check DTC of ABS or VDC using Subaru nosis according to Select Monitor. <Ref. to ABS(diag)-15, OPER- DTC. ATION, Subaru Select Monitor.> <Ref. to VDC(diag)-16, OPERATION, Subaru Select Monitor.>...
  • Page 13 ABS or VDC warning light, but this indicates no malfunction. When diagno- sis is finished, perform the ABS or VDC memo- ry clearance procedure. <Ref. to ABS(diag)-15, OPERATION, Subaru Select Monitor.> <Ref. to VDC(diag)-16, OPERATION, Subaru Select Monitor.> CHECK SEAT BELT WARNING SYSTEM.

  • Page 14: Front Seat Belt

    Front Seat Belt SEAT BELT SYSTEM 5. Front Seat Belt 8) Disconnect the pretensioner connector (A), and remove the bolt, and then remove the seat belt re- A: REMOVAL tractor. 1. OUTER SEAT BELT ASSEMBLY 1) Turn the ignition switch to OFF, disconnect the battery ground cable from battery, and wait for more than 20 seconds before starting work.
  • Page 15 Front Seat Belt SEAT BELT SYSTEM B: INSTALLATION 1. OUTER SEAT BELT ASSEMBLY Install in the reverse order of removal. CAUTION: • The parts of driver and passenger sides are not identical. Before installation, make sure that the correct part is used. •...

  • Page 16: Rear Seat Belt

    Rear Seat Belt SEAT BELT SYSTEM 6. Rear Seat Belt 3) Remove the rear quarter trim. <Ref. to EI-63, REMOVAL, Rear Quarter Trim.> A: REMOVAL 4) Remove the rear shelf trim. <Ref. to EI-70, RE- MOVAL, Rear Shelf Trim.> 1. OUTER SEAT BELT RH ASSEMBLY AND 5) Remove the bolt to remove shoulder seat belt LH ASSEMBLY (SEDAN MODEL) assembly.
  • Page 17 Rear Seat Belt SEAT BELT SYSTEM 4. OUTER SEAT BELT RH ASSEMBLY AND 3) Remove the clips, and then lower the roof trim end. LH ASSEMBLY (WAGON MODEL) 1) Remove the luggage floor box. <Ref. to EI-74, REMOVAL, Luggage Floor Box.> 2) Remove the rear seat cushion and backrest shoulder.
  • Page 18 Rear Seat Belt SEAT BELT SYSTEM B: INSTALLATION • During installation, make sure that the seat belts are not twisted. 1. OUTER SEAT BELT RH ASSEMBLY AND • After installation, make sure that the seat LH ASSEMBLY (SEDAN MODEL) belts are smoothly extended and wound. Install in the reverse order of removal.

  • Page 19: Disposal Of Pretensioner

    • Wrap the deployed pretensioner in an airtight vi- nyl bag, and then discard it. • If circumstances do not permit the pretensioner deployment, contact the SUBARU dealer. B: PROCEDURE 1. DEPLOYING OF PRETENSIONER WHILE INSTALLED IN VEHICLE 1) Fold the backrest all the way forward, and then move the front seat all the way forward.
  • Page 20 Disposal of Pretensioner SEAT BELT SYSTEM 4) Cut off the seat belt as close to retractor as pos- CAUTION: sible. • After deployment, the pretensioner is espe- cially hot, leave it unattended for 40 minutes or longer, and then discard it. •...
  • Page 21 Disposal of Pretensioner SEAT BELT SYSTEM 9) Put three tires without wheels on the tire in- 12) Wrap the deployed pretensioner in airtight vinyl stalled with pretensioner. Put on an additional tire bag, and discard it. with a wheel on top, and then fasten them tight with a rope.
  • Page 22 Disposal of Pretensioner SEAT BELT SYSTEM SB-20...