Subaru Legacy 2004 Service Manual page 3233

CAUTION:
Do not damage the cylinder and piston seal
groove.
(1) Piston seal
6) Remove the guide pin and boot from caliper
body.
2. 16-INCH TYPE
Refer to 15-inch type. <Ref. to BR-22, 15-INCH
TYPE, DISASSEMBLY, Front Disc Brake Assem-
bly.>
3. 17-INCH TYPE
Refer to 15-inch type. <Ref. to BR-22, 15-INCH
TYPE, DISASSEMBLY, Front Disc Brake Assem-
bly.>
D: ASSEMBLY
1. 15-INCH TYPE
1) Clean the caliper body interior using brake fluid.
2) Apply a coat of brake fluid to the piston seal and
fit piston seal in groove on caliper body.
3) Apply a coat of brake fluid to the entire inner sur-
face of cylinder and outer surface of piston.
4) Apply a coat of specified grease to the boot and
fit in to the groove on ends of cylinder.
Grease:
NIGLUBE RX-2 (Part No. K0779GA102)
5) Insert the piston into cylinder.
Front Disc Brake Assembly
(1)
BR-00027
CAUTION:
Do not force the piston into cylinder.
(1) Piston
(2) Piston boot
6) Position the boot in the grooves on cylinder and
piston.
(1) Piston
(2) Piston boot
(3) Caliper body
(4) Piston seal
7) Apply a coat of specified grease to the lock pin
and guide pin outer surface, cylinder inner surface,
and boot grooves.
Grease:
NIGLUBE RX-2 (Part No. K0779GA102)
8) Install the lock pin and guide pin boot on support.
(1) Pin boot
(2) Lock pin or guide pin
(3) Apply grease.
BR-23
(3)
(4)
(2)
(1)
(1)
(2)
BRAKE
(2)
(1)
BR-00242
BR-00243
: (3)
BR-00362