Subaru Legacy 2004 Service Manual page 2939

DRIVE SHAFT SYSTEM
10) Remove the PTJ boot.
NOTE:
Further disassembly of axle is impossible because
the BJ cannot be disassembled.
D: ASSEMBLY
1) Place the PTJ boot at the center of shaft.
2) Align alignment marks and install the trunnion on
the shaft.
3) Install the snap ring to shaft.
CAUTION:
Confirm that the snap ring is completely fitted
in shaft groove.
4) Fill 100 to 110 g (3.53 to 3.88 oz.) of specified
grease into the interior of PTJ outer race.
5) Apply a thin coat of specified grease to the roller
kit and trunnion.
6) Align alignment marks on roller kit and trunnion
and install the roller kit.
CAUTION:
Be careful with the roller kit position.
Front Drive Shaft
7) Align alignment marks on the shaft and outer
race, and install outer race.
8) Install the snap ring in the groove on PTJ outer
race.
CAUTION:
Pull the shaft lightly and assure that the snap
ring is completely fitted in the groove.
9) Apply an even coat of the specified grease 30 to
DS-00110
40 g (1.06 to 1.41 oz.) to the entire inner surface of
boot.
10) Install the PTJ boot taking care not to twist it.
CAUTION:
• The large end of PTJ boot and the boot
groove shall be cleaned completely so as to be
free from grease and other substances.
• When installing PTJ boot, position outer race
of PTJ at center of its travel.
11) Put a new band through the clip and wind twice
in alignment with band groove of boot.
12) Pinch the end of band with pliers. Hold the clip
and tighten securely.
NOTE:
When tightening boot, use care so that the air with-
in the boot is appropriate.
13) Tighten the band using ST.
ST 925091000
NOTE:
Tighten the band until it cannot be moved by hand.
DS-00109
DS-24
DS-00106
BAND TIGHTENING TOOL
DS-00132