Clutch Operating Cylinder Removal And Installation; Clutch Operating Cylinder Inspection; Clutch Pedal And Clutch Pedal Bracket Components - Suzuki Swift Sport 2004 Service & Repair Manual

Clutch Operating Cylinder Removal and
Installation
Removal
1) Clean around brake master cylinder reservoir cap
and take out fluid with syringe or such from brake
master cylinder reservoir.
2) Disconnect clutch fluid pipe (2) from operating
cylinder referring to "Clutch Fluid Pipe Removal and
Installation".
3) Remove clutch operating cylinder (1).
Installation
Reverse removal procedure for installation noting the
following.

Clutch Pedal and Clutch Pedal Bracket Components

1. Clutch pedal bracket
2. Pedal bracket nut
3. Pedal bracket bolt
: Pedal bracket bolt must be tighten after pedal bracket nut.
4. Pedal shaft bolt
5. Pedal bush
: Apply grease 9900-25011 to outside of bush.
6. Pedal shaft spacer
7. Pedal shaft nut
S7RS0B5306010
2
1
I4RS0A530010-01
• Apply grease to push rod tip.
"A": Grease 99000–25100 (SUZUKI Silicone
Grease)
"A"
• Tighten clutch operating cylinder bolt to specified
torque.
Tightening torque
Clutch operating cylinder bolt: 23 N·m (2.3 kgf-
m, 17.0 lb-ft)

Clutch Operating Cylinder Inspection

Check operating cylinder for damage and fluid leakage.
If malfunction is found, replace clutch operating cylinder.
9. Pedal pad
10. Cushion
11. Return spring
: Apply grease 99000-25011 to inside of spring.
12. Pedal cover plate
13. Pedal plate cushion
: 13 N⋅m (1.3 kgf-m, 9.5 lb-ft)
: 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
Clutch: 5C-7
I4RS0A530011-01
S7RS0B5306011
S7RS0B5306012
I6RS0C530005-01