Clutch Master Cylinder Inspection; Clutch Operating Cylinder Assembly Removal And Installation - Suzuki Grand Vitara Manual

5C-6 Clutch:
5
6
3
Installation
Reverse removal procedure for installation noting the
following.
• Apply grease to push rod clevis pin (1).
"A": Grease 99000–25100 (SUZUKI Silicone Grease)
• Tighten master cylinder attaching nuts (2) to specified
torque.
Tightening torque
Clutch master cylinder attaching nut (a): 23 N·m (
2.3 kgf-m, 17.0 lb-ft)
1, "A"
2, (a)
• Fill reservoir with specified brake fluid and check fluid
leakage.
• After installation, bleed air from clutch system and
check clutch pedal free travel. Refer to "Air Bleeding
of Brake System: in Section 4A" for air bleeding
procedure.
3
4
1
2
I5JB0A530013-01
2, (a)
I5JB0A530014-01
I5JB0A530015-03
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Clutch Master Cylinder Inspection

• Check master cylinder (1) for damage and fluid
leakage, boot for damage and deterioration, gasket
for damage and deterioration.
• Check for push rod clevis distance "a" and clevis pin
hole diameter "b" as shown.
If any malfunction is found, replace master cylinder.
Push rod clevis distance "a":
106.1 – 107.1 mm (4.18 – 4.22 in.)
Clevis pin hole diameter "b":
10.05 – 10.15 mm (0.396 – 0.399 in.)
1
Clutch Operating Cylinder Assembly Removal
and Installation
CAUTION
!
• Do not allow fluid to get on painted
surfaces. It may cause painted surface
damage.
• Do not disassemble clutch operating
cylinder assembly.
Removal
1) Clean around reservoir cap of brake master cylinder
and take out fluid with syringe or such.
2) Dismount transmission assembly referring to
"Manual Transmission Assembly Dismounting and
Remounting: in Section 5B".
3) Loosen clutch fluid pipe flare nut (1) of clutch
operating cylinder assembly (2).
4) Remove clutch pipe joint sleeve (3) from
transmission front case and then remove clutch fluid
pipe (4).
5) Remove clutch operating cylinder assembly from
transmission front case.
2
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"b"
"a"
1
4
S5JB0A5306008
I5JB0A530016-01
S5JB0A5306009
3
I5JB0A530017-01