Table Of Contents - Delta C2000 series User Manual

Table of Contents

Table Of Contents3
Group4
Receiving And Inspection6
Nameplate Information6
Chapter 1 Introduction6
Model Name7
Serial Number7
Rfi Jumper8
Dimensions10
Minimum Mounting Clearance And Installation25
Chapter 2 Installation25
Minimum Mounting Clearance26
Derating Curve Diagram Of Normal Duty (Pr.00-16=0)29
Derating Curve Diagram Of Heavy Duty (Pr.00-16=1)30
Chapter 3 Unpacking31
Chapter 4 Wiring47
Function Of Dc Link51
Chapter 5 Main Circuit Terminals52
Control Terminals64
Wiring Precautions66
Remove The Terminal Block68
Analog Input Terminals (Avi, Aci, Aui, Acm)68
Digital Inputs (Fwd, Rev, Mi1~Mi8, Com)68
Transistor Outputs (Mo1, Mo2, Mcm)68
Chapter 7 Optional Accessories69
All Brake Resistors And Brake Units Used In Ac Motor Drives70
Non-Fuse Circuit Breaker73
Fuse Specification Chart74
Ac Reactor75
Applications For Ac Reactor76
Zero Phase Reactors77
Dc Reactor78
Emi Filter79
Emi Filter Installation80
General Precaution80
Choose Suitable Motor Cable And Precautions80
The Length Of Motor Cable81
Digital Keypad82
Kpc-Ce0182
Rj45 Extension Lead For Digital Keypad83
Panel Mounting (Mkc-Kppk)84
Conduit Box Kit86
Conduit Box Installation87
Fan Kit92
Frames Of The Fan Kit92
Fan Removal95
Flange Mounting Kit100
Frame D&E108
Usb/Rs-485 Communication Interface Ifd6530112
Preparations Before Driver Installation113
Driver Installation114
Led Display115
Removed Key Cover116
Chapter 8 Option Cards116
Screws Speciation For Option Card Terminals118
Wiring Diagram122
Terminal Descriptions123
Pg2 Wiring Diagram124
Emc-Pg01U125
Cmc-Mod01129
Install Cmc-Mod01 To Vfd-C2000130
Communication Parameters For Vfd-C2000 Connected To Ethernet130
Disconnecting Cmc-Mod01 From Vfd-C2000131
Basic Registers131
Led Indicator & Troubleshooting132
Cmc-Pd01133
Cmc-Dn01135
Cmc-Eip01138
Connecting Cmc-Eip01 To Vfd-C2000139
Rj-45 Pin Definition139
Disconnecting Cmc- Eip01 From Vfd-C2000141
Emc-Cop01143
Chapter 9 Specification144
Environment For Operation, Storage And Transportation148
Specification For Operation Temperature And Protection Level149
Descriptions Of Digital Keypad150
Descriptions Of Keypad Functions150
Chapter 10 Digital Keypad150
Descriptions Of Led Functions151
Function Of Digital Keypad Kpc-Cc01153
Display Icon154
Display Item154
Detail Parameter154
Copy Parameter155
Keypad Locked155
Plc Function155
Copy Plc156
Fault Record156
Quick/Simple Setting157
Display Setup161
Time Setting161
Language Setup161
Startup Page Setting161
Main Page162
Pc Link162
Other Display163
Optional Accessory: Rj45 Extension Lead For Digital Keypad163
Tpeditor Installation Instruction164
Tpeditor: Setup & Basic Functions164
Edit Startup Page164
Edit Main Page167
Digital Keypad Kpc-Cc01 Fault Codes And Descriptions171
Fault Descriptoin Of File Copy And Setting Errors172
Summary Of Parameter Settings174
Drive Parameters174
Digital Input/Output Parameters181
Analog Input/Output Parameters185
Multi-Step Speed Parameters188
Motor Parameters190
Protection Parameters192
Special Parameters197
High-Function Pid Parameters199
Communication Parameters200
Speed Feedback Control Parameters204
Advanced Parameters206
Description Of Parameter Settings208
Parameter Reset209
Start-Up Display Selection209
Content Of Multi-Function Display209
Coefficient Gain In Actual Output Frequency211
Parameter Protection Password Input212
Parameter Protection Password Setting212
Control Mode213
Control Of Speed Mode213
Control Of Torque Mode217
Load Selection218
Carrier Frequency218
Plc Command Mask219
Source Of The Master Frequency Command（Auto）219
Source Of The Operation Command （Auto）220
Stop Method220
Control Of Motor Direction221
Memory Of Frequency Command221
User Defined Characteristics221
Max. User Defined Value221
User Defined Value222
Local/Remote Selection222
Source Of The Master Frequency Command（Hand）223
Source Of The Operation Command (Hand)223
Digital Keypad Stop Function223
Homing Mode224
Reserved226
Display Filter Time (Current)226
Display Filter Time (Keypad)226
Software Version (Date)226
Basic Parameters227
Maximum Output Frequency227
Mid-Point Frequency227
Common Settings Of V/F Curve229
Start-Up Frequency230
Output Frequency Lower Limit230
Jog Acceleration Time232
Jog Deceleration Time232
Jog Frequency233
1St/4Th Accel./Decel. Frequency233
S-Curve Acceleration/Deceleration233
Zero-Speed Mode234
V/F Curve Selection235
Optimal Acceleration/Deceleration Setting236
Time Unit For Acceleration/Deceleration And S Curve237
Time For Canopen Quick Stop237
Digital Input/Output Parameter238
2-Wire/3-Wire Operation Control238
Up/Down Key Mode246
Constant Speed. The Accel. /Decel. Speed Of The Up/Down Key246
Digital Input Response Time247
Digital Input Operation Direction247
Multi-Function Output Direction253
Terminal Counting Value Attained (Return To 0)253
Preliminary Counting Value Attained (Not Return To 0)254
Digital Output Gain（Dfm）254
Brake Delay Time255
Output Current Level Setting For Multi-Function Output Terminals256
Output Boundary For Multi-Function Output Terminals256
External Operation Control Selection After Reset And Activate256
Zero-Speed Level Of Motor257
Switch The Delay Time Of Max. Output Frequency257
Display The Status Of Multi-Function Input Terminal258
Status Of Multi-Function Output Terminal258
Display External Output Terminal Occupied By Plc259
Display Analog Input Terminal Occupied By Plc260
Display The Frequency Command Executed By External Terminal260
Analog Input/Output Parameter262
Analog Input Bias (Aci)263
Analog Voltage Input Bias (Aui)263
Positive/Negative Bias Mode (Aui)263
Analog Frequency Command For Reverse Run279
Addition Function Of The Analog Input280
Treatment To 4-20Ma Analog Input Signal Loss280
Afm2 Output Bias282
Avi Selection282
Aci Selection283
Status Of Plc Output Terminal283
Analog Input Curve Selection284
Avi Low Point284
Aci Proportional High Point285
Positive Aui Voltage Proportional High Point286
Motor Auto Tuning291
Permanent Magnet Motor (Pm)292
Full-Load Current Of Induction Motor 1（A）293
Rated Power Of Induction Motor 1(Kw)294
Rated Speed Of Induction Motor 1 (Rpm)294
Pole Number Of Induction Motor 1294
Delay Time For Y-Connection/△-Connection Switch Of Induction Motor296
Low Voltage Level300
Over-Voltage Stall Prevention300
Selectionfor Over-Voltage Stall Prevention301
Over-Current Stall Prevention During Acceleration301
Over-Current Stall Prevention During Operation302
Accel./Decel. Time Selection Of Stall Prevention At Constant Speed303
Over-Torque Detection Selection (Ot1)303
Over-Torque Detection Selection (Ot2)303
Current Limit304
Heat Sink Over-Heat (Oh) Warning305
Stall Prevention Limit Level306
Ptc (Positive Temperature Coefficient) Detection Selection311
Ptc Level311
Frequency Command For Malfunction311
Output Frequency At Malfunction311
Output Voltage At Malfunction312
Dc Voltage At Malfunction312
Output Current At Malfunction312
Igbt Temperature At Malfunction312
Ripple Of Input Phase Loss314
Derating Protection314
Pt100 Level 1 Frequency Protection318
Software Brake Level322
Dc Brake Current Level322
Dc Brake Time At Start-Up322
Dc Brake Time At Stop322
Voltage Incrasing Gain323
Restart After Momentary Power Loss323
Maximum Power Loss Duration324
Base Block Time324
Current Limit For Speed Search325
Treatment To Reboots After Fault325
Auto Restart After Fault326
Speed Search During Start-Up326
Decel. Time At Momentary Power Loss (Deb Function)326
Deb Return Time326
Fan Cooling Control328
Emergency Stop (Ef) & Force Stop328
Auto Energy-Saving Operation329
Energy-Saving Gain329
Auto Voltage Regulation(Avr) Function329
Filter Time Of Torque Command (V/F And Svc Control Mode)330
Filter Time Of Slip Compensation (V/F And Svc Control Mode)330
Torque Compensation Gain (V/F And Svc Control Mode)330
Slip Compensation Gain (V/F And Svc Control Mode)331
Input Terminal For Pid Feedback333
Proportional Gain (P)335
Integral Time (I)335
Derivative Control (D)335
Upper Limit Of Integral Control336
Pid Output Frequency Limit336
Pid Mode Selection336
Feedback Signal Detection Time338
Feedback Signal Fault Treatment338
Sleep Time338
Filter Time For Pid Feedback339
Pid Compensation Selection339
Com1 Communication Address340
Com1 Transmission Speed340
Com1 Transmission Fault Treatment340
Com1 Communication Protocol340
Address List347
Exception Response349
Response Delay Time350
Main Frequency Of The Communication350
Communication Decoding Method351
Internal Communication Protocol351
Pid Control357
Encoder Type Selection357
Encoder Pulse357
Encoder Input Type Setting357
Output Setting For Frequency Division (Denominator)358
Treatment For Encoder Feedback Fault359
Detection Time Of Encoder Feedback Fault359
Encoder Stall Level359
Treatment For Encoder Stall359
Treatment For Encoder Stall And Slip Error360
Pulse Input Type Setting (Pg Card: Pg2)360
Positioning For Encoder Position361
Range For Encoder Position Attained361
Foc&Tqc Function Control362
Foc Bandwidth Of Speed Observer362
Foc Minimum Stator Frequency362
Foc Low-Pass Filter Time Constant362
Pm Sensorless Adjustment Procedure364
System Control366
Per Unit Of System Inertia367
Pdff Gain Value369
Low-Pass Filter Time Of Asr Output369
Notch Filter Frequency369
Speed Response Of Flux Weakening Area371
Gain Value Of Apr Feed Forward371
Apr Curve Time371
Max. Torque Command372
Source Of Torque Offset372
Low Torque Offset373
Source Of Torque Command373
Torque Command373
Low-Pass Filter Time Of Torque Command374
Speed Limit Selection374
Reverse Speed Limit (Torque Mode)374
Zero Torque Command Mode374
Command Source Of Point-To-Point Position Control375
Chapter 13Warning Codes377
Chapter 14 Fault Codes And Descriptions384
Chapter 15 Canopen Overview393
Canopen Protocol394
Pre-Defined Connection Set395
Canopen Communication Protocol395
Sdo (Service Data Objects)397
Pdo (Process Data Object)397
Emcy (Emergency Object)398
Wiring For Canopen400
How To Control By Canopen401
Canopen Control Mode Selection401
Delta Defined Control Mode401
Ds402 Standard Control Mode401
Remarks To Control Modes404
Canopen Supporting Index405
Canopen Fault Code415
Canopen Led Function423
Chapter 16 Plc Function424
Plc Overview425
Ladder Diagram Editor – Wplsoft425
Precautions For Using Plc Functions426
Start-Up428
The Steps For Plc Execution428
I/O Device Reference Table429
Wplsoft Installation430
Program Input430
Program Download430
Program Monitor431
Ladder Diagram432
Program Scan Chart Of The Plc Ladder Diagram432
The Edition Of Plc Ladder Diagram435
The Example For Designing Basic Program438
Start, Stop And Latching438
The Common Control Circuit438
Interlock Control439
Sequential Control439
Oscillating Circuit439
Blinking Circuit440
Triggered Circuit440
Delay Circuit440
Extend Timer Circuit441
Plc Devices Function442
Devices Functions443
The Function Of Input/Output Contacts443
The Function Of Output Contact Y443
The Function Of Auxiliary Relay444
Decimal Number, Dec444
Binary Code Decimal (Bcd)444
Hexadecimal Number (Hex)444
The Function Of Timer445
The Features And Functions Of Counter445
Special Auxiliary Relays446
Special Registers448
Canopen Master Special D451
Communication Address For Plc Devices458
Basic Commands459
Explanation For The Command460
Load A Contact460
Load B Contact460
Series Connection- A Contact461
Series Connection- B Contact461
Parallel Connection- A Contact461
Parallel Connection- B Contact462
Series Connection (Multiple Circuits)462
Parallel Connection (Multiple Circuits)462
Store The Current Result Of The Internal Plc Operations463
Reads The Current Result Of The Internal Plc Operations463
Output Coil464
Latch (On)464
Clear The Contacts Or The Registers464
16-Bit Timer465
Clear Contact Or Register465
Master Control Start/Reset466
Rising-Edge Detection Operation467
Falling-Edge Detection Operation467
Rising-Edge Series Connection468
Falling-Edge Series Connection468
Rising-Edge Parallel Connection468
Falling-Edge Parallel Connection469
Rising-Edge Output469
Falling-Edge Output469
Program End470
No Action470
Inverse Operation Result470
Description Of The Application Commands471
Indicator471
Explanation For The Application Commands473
Description to Drive's Special Commands494
Error And Troubleshoot502
Canopen Master Application503
Activate Canopen Master503
Configuration Of The Special D In Master503
Set Up Master Station Number And Communication Speed506
Coding506
Activate Plc Control Function508
Descriptions Of Plc Control Modes510
Internal Communication For Master Control517
Slave Drives Settings517
Master Drives Settings517
Plc Programming For Master Drive Control519
Special M Control Setting519
Special D Control Setting519
Counting Function Via Mi8522
How To Select The Right Ac Motor Drive523
Capacity Formulas524
Selection Note526
Parameter Settings Note526
How To Choose A Suitable Motor527
Standard Motor527
Power Transmission Mechanism528
Motor Torque528
Suggestions And Error Corrections For Standard Ac Motor Drives529
Maintenance And Inspections530
Ambient Environment530
Digital Keypad Display530
Mechanical Parts530
Terminals And Wiring Of Main Circuit531
Dc Capacity Of Main Circuit531
Resistor Of Main Circuit531
Transformer And Reactor Of Main Circuit532
Magnetic Contactor And Relay Of Main Circuit532
Printed Circuit Board And Connector Of Main Circuit532
Cooling Fan Of Cooling System532
Ventilation Channel Of Cooling System533
Greasy Dirt Problem534
Fiber Dust Problem535
Erosion Problem536
Industrial Dust Problem537
Drives537
Wiring And Installation Problem538
Multi-Function Input/Output Terminals Problem539