Maintenance Schedule - ABB IRB 1010 Product Manual

4.2.2 Maintenance schedule

Scheduled and non-predictable maintenance
The robot must be maintained regularly to ensure proper function. The maintenance
activities and intervals are specified in the table below.
Non-predictable situations also give rise to inspections of the robot. Any damages
must be attended to immediately!
Life of each component
The inspection intervals do not specify the life of each component. Values for these
are specified in the section
Maintenance schedule
Maintenance activities
Cleaning the robot
Inspecting the robot
Inspecting the information labels
Inspecting the robot harness
Inspecting the timing belt
Inspecting the mechanical stop
Lubricating the robot harness
Replacing the SMB battery pack
Running the Brake Check routine
Overhaul of complete robot
i
ii
iii Replace when damage or cracks is detected or life limit is approaching.
iv Replace when damage or cracks is detected or life limit is approaching.
v
Product manual - IRB 1010
3HAC081964-001 Revision: B
vi
"Regularly" implies that the activity is to be performed regularly, but the actual interval may not be
specified by the robot manufacturer. The interval depends on the operation cycle of the robot, its
working environment and movement pattern. Generally, the more contaminated environment, the
shorter intervals. The more demanding movement pattern (sharper bending cable harness), the
shorter intervals.
Operating hours counted by the DTC = Duty time counter.
The battery is to be replaced at given maintenance interval or at battery low alert.
© Copyright 2022 ABB. All rights reserved.
Expected component life on page 85
x
x
x
iii
x
x
x
iv
x
v
x
vii
x
x
4 Maintenance
4.2.2 Maintenance schedule
Reference
Cleaning the IRB 1010 on page 86
Check for abnormal wear or
contamination.
Inspecting the information labels
on page 88
Inspecting the robot cabling on
page 90
Inspecting timing belts on page 91
Inspecting mechanical stops on
page 92
Lubricating the cable package on
page 95
Replacing the battery pack on
page 97
Recommended to robots without
the SafeMove option. See
Operating manual - OmniCore.
Continues on next page
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