Suzuki RM125 Manuals

Manuals and User Guides for Suzuki RM125. We have 2 Suzuki RM125 manuals available for free PDF download: Owner's Service Manual

Suzuki RM125 Owner's Service Manual

Suzuki RM125 Owner's Service Manual (252 pages)

Brand: Suzuki | Category: Motorcycle | Size: 31.5 MB
Table of contents
Serial Number Location5................................................................................................................................................................
Replacement Parts7................................................................................................................................................................
General Information11................................................................................................................................................................
Location Of Parts11................................................................................................................................................................
Fuel And Oil Recommendation12................................................................................................................................................................
Operating Instructions13................................................................................................................................................................
Stopping The Engine13................................................................................................................................................................
Periodic Maintenance16................................................................................................................................................................
Table Of Contents17................................................................................................................................................................
Inspection Before Practice18................................................................................................................................................................
Inspection Before Race18................................................................................................................................................................
All Items Of Inspection Before Practice Above Plus18................................................................................................................................................................
Periodic Maintenance Chart19................................................................................................................................................................
Spark Plug21................................................................................................................................................................
Air Cleaner22................................................................................................................................................................
Air Cleaner Element Removal22................................................................................................................................................................
Transmission Oil23................................................................................................................................................................
Transmission Oil Change24................................................................................................................................................................
Transmission Oil Level Inspection/replenishment24................................................................................................................................................................
Engine Coolant25................................................................................................................................................................
Engine Coolant Level Check25................................................................................................................................................................
Cooling System Inspection26................................................................................................................................................................
Engine Coolant Replenishment26................................................................................................................................................................
Clutch Cable27................................................................................................................................................................
Throttle Cable27................................................................................................................................................................
Major Adjustment27................................................................................................................................................................
Minor Adjustment27................................................................................................................................................................
Fuel Hose28................................................................................................................................................................
Fuel Valve28................................................................................................................................................................
Cylinder Head29................................................................................................................................................................
Cylinder Head, Cylinder And Piston29................................................................................................................................................................
Exhaust Silencer30................................................................................................................................................................
Exhaust Valve30................................................................................................................................................................
Silencer Reassembly30................................................................................................................................................................
Drive Chain Slack31................................................................................................................................................................
Drive Chain Adjustment31................................................................................................................................................................
Drive Chain Lubrication31................................................................................................................................................................
Drive Chain And Sprockets31................................................................................................................................................................
Th Pitch Length31................................................................................................................................................................
Drive Chain Guide32................................................................................................................................................................
Sprocket Inspection32................................................................................................................................................................
Drive Chain Guide, Buffer, Tensioner Roller32................................................................................................................................................................
Drive Chain Guide Buffer33................................................................................................................................................................
Drive Chain Tensioner Roller33................................................................................................................................................................
Brake Fluid Level33................................................................................................................................................................
Front Brake Lever Adjustment34................................................................................................................................................................
Brake Pedal Height Adjustment34................................................................................................................................................................
Brake Pad34................................................................................................................................................................
Front Fork35................................................................................................................................................................
Rear Suspension35................................................................................................................................................................
Wheels And Tires35................................................................................................................................................................
Wheel Rim35................................................................................................................................................................
Tire Pressure36................................................................................................................................................................
Spoke Nipple And Rim Lock36................................................................................................................................................................
Troubleshooting40................................................................................................................................................................
Machine Tuning46................................................................................................................................................................
Carburetor Tuning47................................................................................................................................................................
Principles Of Carburetor Tuning47................................................................................................................................................................
Carburetor Tuning In Practice51................................................................................................................................................................
Front Fork Tuning54................................................................................................................................................................
Compression Damping Force Adjustment54................................................................................................................................................................
Oil Quantity Minor Adjustment55................................................................................................................................................................
Oil Change56................................................................................................................................................................
Spring Change58................................................................................................................................................................
Front Fork Tuning Procedure60................................................................................................................................................................
Rear Suspension Tuning61................................................................................................................................................................
Spring Pre-load Adjustment62................................................................................................................................................................
Rear Suspension Tuning Procedure63................................................................................................................................................................
Suspension Balance65................................................................................................................................................................
Balance Test65................................................................................................................................................................
Balancing Tips65................................................................................................................................................................
Engine Removal And Installation66................................................................................................................................................................
Exterior Parts67................................................................................................................................................................
Cylinder, Piston And Exhaust Valve74................................................................................................................................................................
Engine Top End76................................................................................................................................................................
Cylinder Head Removal76................................................................................................................................................................
Cylinder Removal76................................................................................................................................................................
Piston Removal77................................................................................................................................................................
Exhaust Valve Removal78................................................................................................................................................................
Cylinder Head Inspection79................................................................................................................................................................
Piston And Piston Ring Inspection80................................................................................................................................................................
Exhaust Valve Inspection81................................................................................................................................................................
Conrod Inspection81................................................................................................................................................................
Piston Ring And Piston Reassembly82................................................................................................................................................................
Cylinder Reassembly83................................................................................................................................................................
Exhaust Valve Governor Inspection86................................................................................................................................................................
Clutch88................................................................................................................................................................
Clutch Plate90................................................................................................................................................................
Kick Starter93................................................................................................................................................................
Clutch Release Camshaft96................................................................................................................................................................
Gearshifting104................................................................................................................................................................
Transmission And Crankshaft112................................................................................................................................................................
Engine Bottom End114................................................................................................................................................................
Primary Drive Gear Removal114................................................................................................................................................................
Crankcase Separation115................................................................................................................................................................
Transmission Removal115................................................................................................................................................................
Crankshaft Removal116................................................................................................................................................................
Transmission Inspection116................................................................................................................................................................
Crankshaft Inspection117................................................................................................................................................................
Crankshaft Runout118................................................................................................................................................................
Oil Seal Inspection, Removal And Installation118................................................................................................................................................................
Bearing Inspection, Removal And Installation120................................................................................................................................................................
Crankshaft Installation121................................................................................................................................................................
Transmission Reassembly122................................................................................................................................................................
Crankcase Reassembly123................................................................................................................................................................
Primary Drive Gear Installation124................................................................................................................................................................
Fuel System126................................................................................................................................................................
Removal And Disassembly128................................................................................................................................................................
Reed Valve137................................................................................................................................................................
Cooling System138................................................................................................................................................................
Cooling Circuit140................................................................................................................................................................
Water Pump142................................................................................................................................................................
Electrical System146................................................................................................................................................................
Cautions In Servicing147................................................................................................................................................................
Semi-conductor Equipped Part147................................................................................................................................................................
Location Of Electrical Components148................................................................................................................................................................
Electrical Circuit149................................................................................................................................................................
Troubleshooting (no Spark Or Poor Spark)150................................................................................................................................................................
Ignition System151................................................................................................................................................................
Ignition System Peak Voltage Inspection151................................................................................................................................................................
Ignition Coil Inspection152................................................................................................................................................................
Stator Coil Inspection152................................................................................................................................................................
Magneto Rotor And Stator Removal153................................................................................................................................................................
Magneto Rotor And Stator Reassembly154................................................................................................................................................................
Front And Rear Wheels156................................................................................................................................................................
Front Wheel158................................................................................................................................................................
Bearing Replacement159................................................................................................................................................................
Disc Plate Replacement160................................................................................................................................................................
Rear Wheel161................................................................................................................................................................
Rear Sprocket Replacement163................................................................................................................................................................
Front And Rear Brakes164................................................................................................................................................................
Brake Fluid Air Bleeding166................................................................................................................................................................
Brake Fluid Replacement167................................................................................................................................................................
Front Brake Pads168................................................................................................................................................................
Rear Brake Pads168................................................................................................................................................................
Brake Pads Replacement168................................................................................................................................................................
Brake Disc Inspection170................................................................................................................................................................
Front Caliper Removal And Disassembly171................................................................................................................................................................
Rear Caliper Removal And Disassembly172................................................................................................................................................................
Caliper Inspection173................................................................................................................................................................
Caliper Cleaning174................................................................................................................................................................
Front Caliper Reassembly174................................................................................................................................................................
Rear Caliper Reassembly175................................................................................................................................................................
Master Cylinder176................................................................................................................................................................
Front Master Cylinder Removal And Disassembly176................................................................................................................................................................
Rear Master Cylinder Removal And Disassembly177................................................................................................................................................................
Master Cylinder Inspection178................................................................................................................................................................
Master Cylinder Cleaning178................................................................................................................................................................
Front Master Cylinder Reassembly178................................................................................................................................................................
Rear Master Cylinder Reassembly179................................................................................................................................................................
Brake Lever180................................................................................................................................................................
Brake Pedal181................................................................................................................................................................
Front Fork And Steering182................................................................................................................................................................
Handlebar Controls184................................................................................................................................................................
Rear Shock Absorber208................................................................................................................................................................
Spring Replacement209................................................................................................................................................................
Rear Suspension Linkage222................................................................................................................................................................
Servicing Information228................................................................................................................................................................
Service Data229................................................................................................................................................................
Cylinder + Piston + Piston Ring229................................................................................................................................................................
Conrod + Crankshaft229................................................................................................................................................................
Drive Chain230................................................................................................................................................................
Brake + Wheel231................................................................................................................................................................
Fuel + Oil + Coolant233................................................................................................................................................................
Tightening Torque234................................................................................................................................................................
Special Tools236................................................................................................................................................................
Wiring Diagram238................................................................................................................................................................
Specifications247................................................................................................................................................................
Dimensions And Dry Mass247................................................................................................................................................................
Optional Parts249................................................................................................................................................................
Spare Parts List249................................................................................................................................................................
Setting Data250................................................................................................................................................................

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