Repairs And Adjustments - Xerox WorkCentre 5222 Service Manual

01. Drives
REP 1.1.1 Main Drive Assembly .....................................................................................
02. Paper Transportation
REP 2.1.1 Feeder 1 Assembly........................................................................................
REP 2.1.2 Feeder 2 Assembly........................................................................................
REP 2.3.1 Tray Feed/Nudger/Retard Roll.......................................................................
REP 2.4.1 Registration Unit ............................................................................................
REP 2.5.1 Takeaway Roll ...............................................................................................
REP 2.6.1 BTR Roll ........................................................................................................
REP 2.6.2 L/H Upper Cover Unit ....................................................................................
03. ROS
REP 3.1.1 ROS Unit........................................................................................................
04. Xerographic/Development
REP 4.1.1 Xero/Developer Cartridge ..............................................................................
REP 4.1.2 Toner Cartridge..............................................................................................
REP 4.2.1 Dispense Motor..............................................................................................
05. Fuser
REP 5.1.1 Fuser Unit ......................................................................................................
06. Exit
REP 6.1.1 Exit2 + OCT2 .................................................................................................
07. HCF
REP 7.1.1 MPT Assembly...............................................................................................
REP 7.2.1 MPT Feed Roll/Retard Pad............................................................................
REP 7.3.1 HCF Tray 6 ....................................................................................................
REP 7.3.2 HCF Feeder ...................................................................................................
REP 7.3.3 HCF Un-docking and Docking .......................................................................
REP 7.3.4 HCF Tray Cables ...........................................................................................
REP 7.3.5 HCF Retard / Feed / Nudger Rolls.................................................................
REP 7.3.6 HCF Feed Shaft.............................................................................................
REP 7.3.7 HCF Retard Lever Spring ..............................................................................
REP 7.3.8 HCF Nudger Bracket/Nudger Lever/Torsion Spring ......................................
REP 7.3.9 HCF Casters ..................................................................................................
REP 7.3.10 HCF Takeaway Roll.....................................................................................
REP 7.3.11 HCF PWB ....................................................................................................
REP 7.3.12 HCF Feed Motor ..........................................................................................
09. Electrical Components
REP 9.1.1 MCU PWB .....................................................................................................
REP 9.1.2 MCU PWB EPROM .......................................................................................
REP 9.2.1 ESS PWB ......................................................................................................
REP 9.2.2 ESS PWB EPROM ........................................................................................
10. Covers
REP 10.1.1 Top Cover Assembly ...................................................................................
Launch Version
WorkCentre 5225, 5230

4 Repairs and Adjustments

REP 10.2.1 Rear Lower Cover........................................................................................
4-3
11. IIT
REP 11.1.1 Platen Cushion.............................................................................................
REP 11.1.2 Control Panel Assembly...............................................................................
4-7
REP 11.3.1 Platen Glass.................................................................................................
4-9
REP 11.3.2 IIT/IPS PWB.................................................................................................
4-10
REP 11.4.1 Lens Kit Assembly .......................................................................................
4-12
REP 11.5.1 Carriage Cable.............................................................................................
4-13
REP 11.5.2 Carriage Motor Assembly ............................................................................
4-15
REP 11.6.1 Exposure Lamp............................................................................................
4-16
REP 11.6.2 Lamp Wire Harness .....................................................................................
12 Tray Module - 2TM
4-19
REP 12.1 Tray 3 Feeder (2TM).......................................................................................
REP 12.2 Tray 4 Feeder (2TM).......................................................................................
4-23
REP 12.3 Feed/Retard/Nudger Roll (2TM) .....................................................................
4-24
REP 12.4 2TM PWB........................................................................................................
4-25
13. TTM Tray Module
REP 13.1.1 Tray 3 Assembly (TTM) ...............................................................................
4-29
REP 13.1.2 Tray 4 Assembly (TTM) ...............................................................................
REP 13.3.1 Front/Rear Tray Cable (TTM) ......................................................................
REP 13.4.1 Tray 4 Feeder (TTM)....................................................................................
4-31
REP 13.5.1 Tray 3 Feeder (TTM)....................................................................................
REP 13.6.1 Feed/Retard/Nudger Roll (TTM) ..................................................................
REP 13.8.1 TTM PWB ....................................................................................................
4-33
4-35
15. DADF
4-37
REP 15.1.1 DADF ...........................................................................................................
4-37
REP 15.1.2 DADF Platen Cushion..................................................................................
4-38
REP 15.2.1 DADF Document Tray..................................................................................
4-39
REP 15.2.2 DADF Feeder Assembly ..............................................................................
4-45
REP 15.2.3 DADF Front Cover .......................................................................................
4-46
REP 15.2.4 DADF Rear Cover........................................................................................
4-47
REP 15.3.1 DADF PWB ..................................................................................................
4-48
REP 15.3.2 Left Counter Balance ...................................................................................
4-48
REP 15.3.3 Right Counter Balance.................................................................................
4-49
REP 15.4.1 Retard Roll ...................................................................................................
4-49
REP 15.4.2 Top Cover Assembly....................................................................................
4-50
REP 15.6.1 Nudger Roll, Feed Roll.................................................................................
REP 15.8.1 Registration Roll...........................................................................................
4-51
16. SB Finisher
4-53
REP 16.1.1 H-Transport Assembly .................................................................................
4-54
REP 16.1.2 Hole Punch Assembly..................................................................................
4-56
REP 16.1.3 H-Transport Belt...........................................................................................
REP 16.1.4 H-Transport Motor........................................................................................
REP 16.2.1 SB-Finisher Undocking ................................................................................
4-57
February, 2008
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Repairs and Adjustments