Xerox WorkCentre 5222 Service Manual page 396

024-979 Stapler Near Empty RAP
BSD-ON:12.21
• The Staple Pin is nearly empty.
• The cartridge has not been installed.
Procedure
Execute Component Control[012-242 Low Staple Sensor]. Install and remove the Staple Pin
Cartridge. The display changes.
Y N
Check the Staple Pin Cartridge for failure or foreign substances. There are no foreign
substances and nothing has failed.
Y N
Repair the failure and remove the foreign substances.
Check the connections of J8886 and P/J8981.
correctly.
Y N
Connect J8886 and P/J8981.
Check the wire between J8886 and J8981 for an open circuit or a short circuit (BSD
12.21). The wire between J8886 and J8981 is conducting without an open circuit or
a short circuit.
Y N
Repair the open circuit or short circuit.
Measure the voltage between the Finisher PWB P8981-4 (+) and GND (-) (BSD 12.21).
The voltage is approx. +5VDC.
Y N
Replace the Finisher PWB (PL
Measure the voltage between the Finisher PWB P8981-6 (+) and GND (-) (BSD 12.21).
Install and remove the Staple Pin Cartridge. The voltage changes.
Y N
Replace the Finisher PWB (PL
Replace the Staple Assembly (PL 23.8). If the problem persists, replace the Finisher PWB
(PL 23.16).
Replace the Finisher PWB (PL 23.16). If the problem persists, replace the MCU PWB
Launch Version
WorkCentre 5225, 5230
J8886 and P/J8981 are connected
23.16).
23.16).
024-980 Finisher Stacker Tray Full RAP
BSD-ON:12.24
The output paper stacked on the Finisher Stacker Tray reaches capacity (for mixed paper size).
Procedure
Check the tray raise/lower mechanism for foreign substances and distortion. No distortion or
foreign substances are found in the tray raise/lower mechanism.
Y N
Clear away the foreign substances. Correct the distortion.
Execute Component Control[012-264 Stack Height Sensor 1]. Actuate the Stack Height Sensor
1 with paper. The display changes.
Y N
Check the connections of
correctly.
Y N
Connect J8873
Check the wire between J8873 and J8988 for an open circuit or a short circuit (BSD
12.24). The wire between J8873 and J8988 is conducting without an open circuit or
a short circuit.
Y N
Repair the open circuit or short circuit.
Measure the voltage between the Finisher PWB P8988-16 (+) and GND (-) (BSD 12.24).
The voltage is approx. +5VDC.
Y N
Replace the Finisher PWB
Measure the voltage between the Finisher PWB P8988-17 (+) and GND (-) (BSD 12.24).
Actuate the Stack Height Sensor 1 with paper. The voltage changes.
Y N
Replace the Stack Height Sensor 1
Replace the Finisher PWB
Execute Component Control[012-265 Stack Height Sensor 2]. Actuate the Stack Height Sensor
with paper. The display changes.
(PL 9.1).
Y N
Check the connections of
correctly.
Y N
Connect J8874
Check the wire between J8874 and J8988 for an open circuit or a short circuit (BSD
12.24). The wire between J8874 and J8988 is conducting without an open circuit or
a short circuit.
Y N
Repair the open circuit or short circuit.
A B
February, 2008
2-373
J8873 and P/J8988. J8873 and
and P/J8988.
(PL 23.16).
(PL 23.11).
(PL 23.16).
J8874 and P/J8988. J8874 and
and P/J8988.
P/J8988 are connected
P/J8988 are connected
Status Indicator Raps
024-979, 024-980