024-979 Stapler Near Empty Rap; 024-980 Finisher Stacker Tray Full Rap - Xerox WorkCentre 5222 Service Manual

024-979 Stapler Near Empty RAP

• The Staple Pin is nearly empty.
• The cartridge has not been installed.
Initial Actions
• Refer to BSD 12.6.
Procedure
Execute Component Control[012-242 Low Staple Sensor]. Install and remove the Staple Pin
Cartridge. The display changes.
Y N
Check the Staple Pin Cartridge for failure or foreign substances. There are no foreign
substances and nothing has failed.
Y N
Repair the failure and remove the foreign substances.
Check the connections of P/J8818 and P/J8852. P/J8818 and P/J8852 are connected
correctly.
Y N
Connect P/J8818 and P/J8852.
Check the wire between J8818 and J8852 for an open circuit or a short circuit (BSD
12.6). The wire between J8818 and J8852 is conducting without an open circuit or a
short circuit.
Y N
Repair the open circuit or short circuit.
Measure the voltage between the Finisher PWB P8852-1 (+) and GND (-) (BSD 12.6).
The voltage is approx. +5VDC.
Y N
Replace the Finisher PWB (PL
Measure the voltage between the Finisher PWB P8852-4 (+) and GND (-) (BSD 12.6).
Install and remove the Staple Pin Cartridge. The voltage changes.
Y N
Replace the Finisher PWB (PL
Replace the Staple Assembly (PL 22.4). If the problem persists, replace the Finisher PWB
(PL 22.7).
Replace the Finisher PWB (PL 22.7). If the problem persists, replace the MCU PWB
Status Indicator Raps
024-979, 024-980
22.7).
22.7).

024-980 Finisher Stacker Tray Full RAP

The output paper stacked on the Finisher Stacker Tray reaches capacity (for mixed paper size).
Initial Actions
• Refer to BSD 12.8.
Procedure
Check the tray raise/lower mechanism for foreign substances and distortion. No distortion or
foreign substances are found in the tray raise/lower mechanism.
Y N
Clear away the foreign substances. Correct the distortion.
Execute Component Control[012-267 Stack Height Sensor]. Actuate the Stack Height Sensor
with paper. The display changes.
Y N
Check the connections of P/J8815, P/J8825 and P/J8850. P/J8815,
J8850 are connected correctly.
Y N
Connect P/J8815, P/J8825 and P/J8850.
Check the wire between J8815 and J8850 for an open circuit or a short circuit (BSD
12.8). The wire between J8815 and J8850 is conducting without an open circuit or a
short circuit.
Y N
Repair the open circuit or short circuit.
Measure the voltage between the Finisher PWB P8850B-6 (+) and GND (-) (BSD 12.8).
The voltage is approx. +5VDC.
Y N
Replace the Finisher PWB
Measure the voltage between the Finisher PWB P8850B-5 (+) and GND (-) (BSD 12.8).
Actuate the Stack Height Sensor with paper. The voltage changes.
Y N
Replace the Stack Height Sensor
Replace the Finisher PWB
Alternately execute Component
trol[012-061 Stacker Motor down ON]. The Stacker Motor
(PL 9.1).
Y N
Check the connections of P/J8847 and P/J8827. P/J8847 and P/J8827 are connected
correctly.
Y N
Connect P/J8847 and P/J8827.
Check the wire between J8847 and P8827 for an open circuit or a short circuit (BSD
12.8). The wire between J8847 and P8827 is conducting without an open circuit or a
short circuit.
A
February, 2008
2-364
(PL 22.7).
(PL 22.10).
(PL 22.7).
Control[012-060 Stacker Motor up ON] and
(PL 22.8) starts up.
WorkCentre 5225, 5230
P/J8825 and P/
Component Con-
Launch Version