Subaru 1600 Service Manual page 507

b. Insert pipe until it reaches stopper.
Proper insertion distance up to the
end is 13 mm (0.51 in). If pipe is
inserted less than the value, it is
liable to slip off. If it is inserted
with an excessive force, its tip
exceeds stopper and comes in con-
tact with wall of boot, adversely
affecting air connection.
13) Screw in lock nut and tie-rod
end to screwed portion of tie-rod, and
tighten lock nut temporally in a posi-
tion as shown in a illustration.
23 mm (0.91 in)
Fig. 11-103
A18-080
NOTE:
Pay attention to difference between
right and left tie rod ends.
Identification
Right one RH
mark
Left
one LH
14)
Inspect gearbox assembly as
follows.
A18-183
Fig. 11-104 Inspecting gearbox ASSY
A. Holding tie-rod end, repeat lock to
lock two (2) or three (3) times as
quickly as possible.
B. Holding tie-rod end, turn assembly
slowly at a radius one (1) or two
(2) times as large as possible.
STEERING SYSTEM
After all, make sure that boot is
installed in the specified position with-
out deflation, that air vent pipe with-
out being disconnected and that grease
is not sucked into air vent pipe.
6. Installation
1) Insert gearbox assembly into
crossmember. Be careful to avoid
damaging gearbox boots.
2) Align gearbox with crossmember
brackets and tighten bolts to install
both clamp and gearbox.
Torque
(Bolts)
44 - 54 N'm
(4.5 - 5.5 kg-m,
33 - 40 ft-lb)
A 18-156
Fig. 11-105 Tigh tening bolts
NOTE:
Screw the front left bolt halfway.
3) Connect pipes A, B, C and D.
NOTE:
Flare nut of pipe C at control valve
can easily be tightened with special
tool (Socket; 925670000, and Handle;
925680000).
A18-184
Fig. 11-106
11-34
Torque (Flare nuts)
Pipe A and
16 - 20 N·m
(1.6 - 2_0 kg-m,
B
12 - 14 ft-lb)
25 - 34 N·m
Pipe C (2.5 - 3.5 kg-m*,
18 -
25 ft-lb)
39 - 49 N'm
PipeD (4.0 - 5.0 kg-m,
29 - 36 ft-lb)
* Recommended value for the flare
nut at control valve.
4) Wind pipes A and B with clamp
and tighten a bolt to
flx
both gearbox
and the piping to crossmember.
A18-352
Fig. 11-107 Tightening a bolt
Torque
(Bolt)
44 - 54 N·m
(4.5 - 5.5 kg-m,
33 - 40 ft-Ib)
5) Install boot protector.
A18-354
Fig. 11-108
6) Install exhaust manifold, and
connect cap of O
2
sensor.
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