Subaru 1600 Service Manual page 253

MANUAL TRANSMISSION AND 01 FFERENTIAL
8)
Assemble woodruff key and then 5th
drive gear with Retainer (899714110)
and Press (899754110).
A 12·475
1 Retainer (899714110)
2 Press (899754110)
Fig.
6·76
NOTE:
When assembling key, pay attention to
the groove.
9) 15.speed I
Tighten lock nut·18 with Socket
Wrench (899988608) and Holder
(898938600).
Torque
I Holder
(R98938600)
2 Socket wrench
(899988608)
Fig.
6·77
NOTE:
73 84N·m
(7.4 8.6 kg·m,
54 62ft-Ib)
A12·145
After tightening the lock nut, stake
it.
10)
I
4WD Dual-range
I
Install three high·low synchronizer
inserts, sleeve and two springs on
synchronizer hub.
NOTE:
a. Install springs so that the relative
positions of cut ends are 120 0
apan.
b. Pay attention to the assembling
direction of hub.
Spring
Hub
~
-
Front side Rear side
_--1.... _ _ --L .. .ll....L_
A12·476
Fig. 6-78
11) 14WD Dual-range
I
Install the following parts onto trans-
mission main shaft.
1 Needle bearing (25 x 42 x 20)
2 Ball (3.9688)
3 Input low gear spacer
4 Needle bearing (22 x 28 x 23)
5 Input low gear collar
6 Input low gear
7 High-low synchronizer ring
8 High-low synchronizer hub sub-
assembled in 10).
Fig.
6·79
NOTE:
a.
Be careful not to hit needle bearing
on the stepped ponion of main
shaft.
b. When installing high-low synchro-
nizer ring, align the ring groove and
insen.
6-36
12) 14WD Dual·range
I
Install snap ring (Outer.22) onto main
shaft with Guide (499257000) and
Press (899754112) included in Press
ASSY (899754110).
NOTE:
a. When assembling a snap rino, always
replace it with a new one.
b. Select a suitable snap ring from the
following table so that the play in
the axial direction is 0.060 to
0.100 mm (0.0024 to 0.0039 in).
Part No.
Thickness mm (in)
805022010
2.45 (0.0965)
805022011
2.48 (0.0976)
805022012 2.51 (0.0988)
805022013 2.54 (0.1000)
805022014 2.57 (0.1012)
805022015 2.60 (0.1024)
805022016 2.63 (0.1035)
805022017
2.66 (0.1 047)
805022018
2.69 (0.1059)
805022019
2.85 (0.1122)
805022030
2.42 (0.0953)
805022031
2.39 (0.0941)
c. If input low gear rotates heavily,
tap the gear end surface forward
with a plastic hammer, and make
sure to rotate lightly by means of
proper side clearance.
Fig. 6-80
A12·353
1 Guide (499257000)
2 Press (899754112)
3 Snap ring (Outer-22)