Subaru 1600 Service Manual page 271

MANUAL TRANSMISSION AND 01 FFERENTIAL
44) 14WD & 4WD Dual-range I
Install transfer case ASSY to main case
with gasket and plate.
Torque
NOTE:
22 - 27 N·m
(2.2 - 2.8 kg-m,
16 - 20 ft-Ib)
Transfer drive gear should be installed
when the clearance between main case
and transfer case becomes approx.
10 mm (0.39 in).
A12·333
Fig. 6-175
45)
I
4WD & 4WD Dual-range
I
Install lock washer and lock nut on
drive pinion, and tighten lock nut
while fixing main shaft with Stopper
(498787000).
Torque
NOTE:
110 - 126 N'm
(11.2 - 12.8 kg-m,
81 - 93 ft-1b)
a. When tightening, gear should be
shifted to '1st' position, and
h~gh­
low shifter laver should be shifted
to 'HI' or 'LO' position.
b. After tightening lock nut. stake it
to prevent it from turning.
A12-370
Fig. 6-176
46)
I
4WD Dual-range
I
Install O-ring in the inside of high-low
shifter rail bushing.
A12·371
Fig. 6-177
47) 14WD Dual-range
I
Fit 5.56 x 10.1 plunger into high-low
shifter arm.
NOTE:
Apply grease to plunger so that it will
not drop off.
Fig.
6-178
5.56 x 10.1
Plunger
A12-372
48) 14WD Dual-range I
Fit shifter fork rail spring and ball in
transfer case, and install high-low
shifter rail with high-low shifter ann.
NOTE:
Apply gear oil to rail.
Fig. 6-179
A12-373
1
High-low shifter rail
2 High-low shifter ann
6-54
49) 14WD Dual-range
I
Strike straight pin into high-low shifter
rail.
Fig. 6-180
50) 14WD & 4WD Dual-range
I
Install extension ASSY with transfer
rear gasket and tighten bolts.
Torque
NOTE:
34-40N·m
(3.5 - 4.1 kg-m,
25 - 30 ft-1b)
a. Before tightening bolts, confirm
that shifter ann can be shifted
smoothly to any select direction.
b. Apply gear oil to shifter arm and
make sure that oil seal fits in with
shifter ann.
e. While installing, the gean (transfer
drive and driven) should engage
each other.
1 Shifter ann CP
2 Oil seal (16
x
26
x S)
Fig. 6-181