Subaru 1600 Service Manual page 257

MANUAL TRANSMISSION AND DIFFERENTIAL
Standard
clearance
Fig. 6·100
0- 0.2mm .
(0 - 0.008 in)
Outer snap ring
Part No.
Thickness mm (in)
805026010
1.00 - 1.10
(0.0394 - 0.0433)
031526000
1.15 - 1.25
(0.0453 - 0.0492)
4) Transmission Rear Case
Assembly
(
Other than 4WD
& )
4WD Dual-range
1) Install back-up light switch with
aluminum gasket and tighten it.
Torque
16 - 20N·m
(1.6 - 2.0 kg-m,
12 - 14 ft-Ib)
2) Fit reverse return spring and
reverse accent shaft and then tighten
plug with aluminum adjusting gasket.
Torque
31-37N·m
(3.2 - 3.8 kg-m,
23 - 27 ft-lb)
1 Spring
2
Reverse accent shaft
3 Gasket
4 Plug
A12-253
Fig. 6-101
3) Fit 7.144 balls and reverse accent
springs and then tighten fillers with
gaskets.
Torque
NOTE:
9 - 11 N'm
(0.9 - 1.1 kg-m,
6.5 - 8.0 ft-Ib)
a. Make certain that the upper spring
is yellow and lower one is red.
b. There is no spring and ball in the
lower filler hole for 4-speed.
1 Ball
2
Spring
3 Gasket
4 Filler
Fig. 6-102
A 12-251
5) Transfer Case Assembly
(14WD & 4WD Dual-range
I)
1) Install needle bearing into transfer
case with Press ASSY (899754110),
and fit snap ring with your fingers;
NOTE:
When installing the needle bearing, put
a jig on the side with the stamped
marking.
6-40
P#:~~
needle bearing
Front
~
Level
A12-422
Fig. 6-103
2) Install the following parts.
• Reverse return spring
• Reverse accent shaft
• Aluminum gasket
• Plug
Torque
31 - 37 N'm
(3.2 - 3_8 kg-m,
23 - 27 ft-Ib)
1 Transfer case
2
Reverse return spring
3
Reverse accent shaft
Fig. 6-104
3) Install the following parts.
• 7.144 ball
• Reverse accent spring
• Aluminum gasket
• Filler
A 12-478
Torque
9 - 11 N'm
(0.9 - 1.1 kg-m,
6.5 - 8.0 ft-Ib)
2 Transfer case
Fig. 6-105
A12-479