Subaru 1600 Service Manual page 343

AUTOMATIC TRANSMISSION AND 01 FFERENTIAL
Fig. 7-89 Installing the oil seal
2)
Low
&
reverse brake and brake
band.
If facing is excessively worn or other-
wise damaged, replace the brake and!
or brake band.
3)
Gaskets,
"0"
rings &nd seal rings.
a. Install new gaskets during each
ASSY.
b.
If
the
"0"
ring and seal ring are
folded, cracked or otherwise dam·
aged, replace.
c. Check for tightness of the two
straight pins
(8x 18)
driven into the
transmission case used for align·
ment with the differential. If found
loose, remove the two using a
wooden or plastic hammer and
install new ones.
NOTE:
Before installing the straight pins,
apply a coat of Lock Tite to their
mating surfaces and drive them into
the transmission case 9 mm (0.35 in).
3)
Assembly
To assemble, reverse the order of
disassembly.
1) Installation of parking pawl and
parking pawl shaft
Install parking rod support plate, park-
ing pawl return spring and parking
pawl to case in that order and retain
with clip after inserting parking pawl
shaft from the front side.
2) Installation of parking rod and
parking lever
Connect parking rod and parking lever
and retain with clip.
After hanging parking rod on the
notched portion of parking shaft sup-
port plate with its cam portion posi-
tioned at the back of parking pawl,
install parking lever to parking lever
pin and retain with clip.
1,1" I
*
I I·
ql 01.1,
3) Connect the transmission case and
final reduction case.
Install Drive Pinion
Oil
Seal Guide
499257100 onto the splines of the
drive pinion rear end and secure the
transmission case to the final reduc-
tion case with the eight
8
mm nuts.
Tightening
torque
25 N'm
(2.5 kg-m, 18 ft-lb)
NOTE:
a. Be careful not to damage the seal-
ing lip of the oil seal.
b. Apply a thin coat of ATF to the
guide in advance.
,\
( Drive pinion
oil seal guide
TT -'--'=c:r;=~.~
,
(4992571 00)
I
11
A13·485
Fig. 7-90 Connecting the transmission
and final reduction cases
4) Checking the operation of one-
way clutch
Make certain that the clutch turns
clockwise only, as viewed from the
front side with the planetary carrier
ASSY assembled to the center support.
5) Installation of the planetary gear
ASSY
6) Selection of retaining plate 2
This is for determining the proper
retaining plate 2 so that the clearance
between piston 2 and driven plate is
within specifications. Putting the com-
ponent parts on Base (499687000) as
shown in the figure, select a proper
retaining plate 2 so that "H" is within
specifications.
H
=
73.45 - 74.05 mm
(2.8917 - 2.9153 in)
7-48
1 Driven plate
2
Drive plate
3
Depth gauge
4 Gauge (398643600)
5 Snap ring
Fig. 7-91
6 Retaining plate 2
7 Piston 2
8
Center support
9
Snap ring
10 Base (499687000)
A13·302
Retaining plate 2
Part No. Thickness mm (in)
444267001 7.2 (0.283)
444267002
7.4 (0.291)
444267003 7.6 (0.299)
444267004 7.8 (0.307)
444267005 8.0 (0.315)
444267006 8.2 (0.323)
444267007 7.0 (0.276)
444267008 6.8 (0.268)
7) Installation of low & reverse brake
parts
Install snap ring, retaining plate 2,
drive plates, driven plates, center sup-
port ASSY and snap ring into case in
that order.
Quantity of drive plates ........... 4
Quantity of driven plates ......... 4
NOTE:
a. When installing the center support,
screw the 6 mm bolts in the center
support, and then install it into the
transmission case while turning the
center support gradually.
F ,I
r
T