Subaru 1600 Service Manual page 270

d. The drive pinion shim selected
before is too thick. Reduce its
thickness.
Fig. 6·111
e. The drive pinion shim selected
before is too thin. Increase its
thickness.
FIg. 6·112
39) After checking the tooth contact
of crown aears. remove the lock plate.
Then loosen axle shaft holder until the
O·ring groove appears. Fit O·rina into
the groove and tighten holder into the
position where holder has been tiaht.
ened in.
Tiahten lock plate.
Torque
NOTE:
22 - 27 N·m
(2.2 - 2.8
qin.
16 - 20 ft.lb)
Clrry out this Job on both upper Ind
lower holde ...
40)
I
4WD" 4WD Dual.ranpl
Remove lock nut, lock washer and
transfer drive aear from drive pinion.
41) 14wD" 4WD Dual·ranae
I
Install shifter arm into transfer case.
NOTE:
Apply ,ur oil on it.
42) Selectina of proper plate.
Uslna Depth Gauae (498147000).
measure the amount (A) of ball
bearing protrusion from transmission
main case surface and select the proper
plate in the following table.
Dimension A
Part Number
mm(in)
3.50 - 3.63
441342112
(0.1378 - 0.1429)
3.37 - 3.50
441342113
(0.1327 - 0.1378)
Dimension A
Part Number
mm(in)
4.50 - 4.63
441347001
(0.1772 - 0.1823)
4.37 - 4.50
441347002
(0.1720 - 0.1772)
NOTE:
aefore mellUrlng, tip the end of mlln
shift by the platlc hlmmer lightly In
order to meke the clurance zero
between the mlln
CUI IUrflce
Ind the
moving fllnge of buring.
43) Other than 4WD " 4WD Dual·
range
Install shifter
arm
in transmission rear
case and install them to main case with
aasket and plate.
Torque
23 - 26N·m
(2.3 - 2.7
q·m,
17 - 20 ft·lb)
8-&3
A
.'1·270
F".6-173
Thickness
Discrimination
mm (in) stamp
5.0 (0.197)
T71·2
5.13 (0.2020) T71·3
Thickness Discrimination
mm (in) stamp
5.0 (0.197)
T81·1
5.13 (0.2020) T81·2
NOTE:
For IIIler fitting of fUr
CUI,
Ihlft
1st·2nd shifter rail to 2nd position Ind
put the shifter Irm In the groove of
1st-2nd Ihlfter rail.