Subaru 1600 Service Manual page 221

MANUAL TRANSMISSION AND 01 FFERENTIAL
Washer thickness (Washer to case wall clearance adjustment)
Part No.
803015081 0.6 0.8mm
(0.024 - 0.031 in)
803015082 1.0 - L2mm
(0.039 - 0.047 in)
803015083 1.4 - 1.6 mm (0.055 - 0.063 in)
803015084 1.8 - 2.0mm (0.071 - 0.079 in)
803015085 2.2 2.4mm
(0.087
0.094 in)
Main shaft rear plate thickness
for 1600 Dimension 'A' Part No. Stamp
3.50 - 3.63 mm 441342112 T71-2 5.0mm
(0.197 in)
(0.1378 0.1429 in)
3.37 3.50mm
441342113 T71-3 5.13 mm
(0.2020 in)
(0.1327 0.1378 in)
for 1800
Dimension 'A' Part No. Stamp
4.50 4.63mm 441347001 T81-1 5.0mm
(0.197 in)
(0.1772 0.1823 in)
4.37
4.50mm
441347002 T81-2 5.13 mm (0.2020 in)
(0.1720 0.1772 in)
Synchronizer ring face to gear facing gap STD
1.5 mm (0.059 in)
1.0mm (0.039 in) ... High-low synchroring
of 4WD Dual-range
,-.,
Limit 0.5 mm
(0.020 in)
"0
<U
:::s
Drive pinion shim thickness
.5 .....
1::1
for 1600 Part No.
0
u
'-'
841968601
0.140 O.l60mm (0.0055 - 0.0063 in)
1::1
0
841968602
0.190
0.210 mm (0.0075 - a.0083 in)
'(il
'"
.~
841968603 0.240 0.260mm (0.0094 - 0.0102 in)
a
841968604 0.290 0.310mm (0.0114 - 0.0122 in)
.... .....
o;J
841968605 0.490 0.510mm
(0.0193 - 0.0201 in)
a
841968606 0.165 - 0.185 mm (0.0065 - 0.0073 in)
CI:I
~
841968607 0.215 0.235 mm
(0.0085 - 0.0093 in)
841968608 0.265 - 0.285 mm (0.0104 - 0.Ql12 in)
for 1800 Part No.
441967101 0.15 mm (0.0059 in)
441967102 0.175 mm
(0.0069 in)
441967103 0.20mm (0.0079 in)
441967104 0.225 mm (0.0089 in)
441967105 0.25mm
(0.0098 in)
441967106 0.275 mm (0.0108 in)
441967107 0.30mm (0.0118 in)
441967108 0.50mm (0.0197 in)
Input shaft cotter thickness (4WD Dual-range)
Part No.
447257000 2.43 mm
(0.0957 in)
447257001 2.51 mm
(0.0988 in)
447257002
2.59 mm
(0.1020 in)
Snap ring (In-56) thickness (4WD Dual-range)
Part No.
805156020 1.75 mm
(0.0689 in)
805156021 1.83mm (0.0720 in)
805156022 1.91 mm
(0.0752 in)
6-4