Inspection - Subaru 1600 Service Manual

MANUAL TRANSMISSION AND 01 FFERENTIAL
4. Inspection
Inspect all the disassembled parts for wear or damage, and repair or replace if necessary.
No.
Parts
Clutch disc CP.
Inspection
(I) Wear offacing
(2) Hardened facing
(3) Oil soakage on facing
(4) Deflection offacing
(5) Worn spline, loose rivets and
torsion spring failure.
Corrective action
Measure the depth of rivet head from
the surface of facing. Replace if facings
are worn locally or worn down to less
than the specified value.
Depth of rivet head
I
Standard value 1.4 mm (0.055 in)
I
Limit of sinking 0.3 mm (0.012 in)
I
NOTE:
Do not wash clutch disc with any
cleaning fluid.
Correct by using emery paper or
replace.
Replace clutch disc and inspect trans-
mission front oil
seal, transmission
case mating surface, engine rear oil seal
and other points for oil leakage.
If deflection exceeds the specified
value at the outer circumference of
facing, repair or replace.
Limit for deflection
0.1 mm (0.028 in)
at R= 95 mm (3.14 in) ." 1600 and
non4WD
of 1800
R= 101mm(4.21 in) ... 1800
4WD
Dial gauge
\
/ ,
A11·003
Fig. 6-3 Measuring clutch disc
deflection
Replace.