Subaru 1600 Service Manual page 264

MANUAL TRANSMISSION AND DIFFERENTIAL
NOTE:
Be sure to insert the correct plunger.
1st-2nd shifter rail
ring
. Reverse shifter rail
rang
5.56
x
10.1
plunger
5.556 ball R ' A12 277
everse shIfter rail arm -
Fig. 6·140
16) IS.speed
I
Install Sth shifter fork on reverse
shifter rail and secure with spring pin.
Fig_ 6·141
17)
Install differential.
NOTE:
A12-48!i
Before installation, wind vinyl tape
around the splines of
R.H.
and
L.H.
axle
drive
shafts.
A12.ol!i
Fig. 6-142
18)
I
Other than 4WD D~al.range
I
After installing needle bearing and oil
seal on transmission main shaft, install
main shaft ASSY into transmission
case.
NOTE:
a. Wind vinyl tape around the clutch
spline.
b. Ensure that the knock pin of the
case is fitted into the hole in the
needle bearing outer
race.
A12·266
Fig.
6·143
Co
In order to prevent the flange of
bearing from damage, place the
open end of moving flange on the
ball bearing as shown in the figure.
A12.o88
Fig. 6·144
19)
\4WD Dual·range
I
Put main shaft ASSY, needle
b~aring,
high-low synchronizer ring and input
shaft CP together.
NOTE:
a. When inltlliing high"ow synchro-
nizer ri .... align the ring groove and
insert.
. 6-41
b. Be sure to install the input shaft
holder shims (0 to 2 sheets) selected
before.
Co
Apply gear oil on the needle bearing
race surface.
Fig. 6·145
A12·365
1 Main shaft assembly
2 Needle bearing
3 High·low synchronizer
ring
4 Input shaft CP
20) 14WD Dual·range
I
Install transmission main shaft ASSY
prepared in
19)
into main case.
NOTE:
a. Be careful not to separate input
shaft CP from main shaft ASSY.
b. Make sure that oil guide is posi-
tioned in the groove of main case
(L.H.).
A12·366
Fig. 6·146
21) 14WD Dual·range
I
Install high·low shifter fork with two
pieces into high·low synchronizer
sleeve, and turn it upward by 90° .
High-low
A12-367
Fig. 6·147