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1600
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Subaru 1600 Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Applicable V.I.N. of this Manual
The Meaning of V.I.N
Identification Numbers
Vehicle Identification Number
Engine Serial Number
Transmission Serial Number
Safety Certification Plate
Vehicle Emi.ion Control Information Labels
Emission Data Label (California Models Only)
Vehicleldentiflcltion Number Plate
Color Code Label
Recommended Lubricants
Opening Engine Hood
Lifting Points and Procedure
Pantograph Jack
Lift
Towing Hooks
SCHEDULE of MAIN-Renance SERVICES
Procedures of Maintenance Services
Inuke and Exhaust Valve Clearances
Drive Belt
Cylinder Head Nuts, Bolts and Intake Manifold Bolts
Engine Oil
Engine Oil Filter
Engine Coolant
Cooling System, Hoses and Connections
Engine I die Speed
Choke Mechanism Lubrication
Fuel Filter
Air Filter Elements (Air Cleaner, P .C.V. Air Filter)
Spark Plugs
Transmission Oil
Gear Oil for Leaks
Automatic Transmission Fluid
Differential Gear Oil (Automatic Transmission)
Rear Differential Gear Oil (4WD Vehicle)
Brake Fluid
Disc Brake Pad and Disc
Brake Lining and Drum
Brake System for Leaks or Damage
Brake System, Parking Brake and Brake Servo System Operations
Cups and Dust Seals of Master Cylinder and Wheel Cylinders
Lubricate Front Disc Caliper
Vacuum Hose and Check Valve of Brake Servo System
Clutch and Hill Holder Systems
Steering System, Front and Rear Axle Boots
Power Steering System
Wheel Alignment
Retighten Wheel Nuts
Headlight Aiming
Specifications and Service Data
Component Parts
On-Car Services
Dismounting and Remounting
Removal
Disassembly
Inspection and Adjustment
Assembly
Installation
Troubleshooting
Specifications and Service Data
Hitachi Carburetor
Carter-Weber Carburetor
COMPONENT PARTS of FUEL SYSTEM (Except Carburetor)
Fuel Tank
Fuel Filter
Fuel Pump
Fuel Delivery and Fuel Return Line
Evaporation Line and Canister
Troubleshooting
Special Tools
General Description
System Application
General Precautions
Crankcase Emission Control System
Description
Inspection
Troubleshooting for ECC System
Evaporative Emission Control System
Schematic Drawing
Description
Inspection
Special Tool
Specifications
Service Data
Clutch
Component Parts
On-Car Service
Removal
Inspection
Installation
Manual Transmission and Differential
Cross Sectional View
Component Parts
Dismounting
Removal
Inspection
Assembly
Installation
Screw
Remounting
Transmission Control System
Component Parts
Inspection
Assembly
Plate
Installation
Specifications
Service Data
Automatic Transmission and Differential
Cross Sectional View
Construction and Operation
Component Parts
Straight Pin
Troubleshooting and On-Car Service
Dismounting
Disassembly, Inspection and Assembly
Remounting
Component Parts
Screw & Washer
Removal
Disassembly
Inspection
Assembly
Specifications and Service Data
Front Suspension
Front Suspension Damper Strut
Stabilizer
Front Crossmember
Wheels and Axles
Component Parts
Housing
Replacement of D.o.j./D.o.j. Boot of Front Axle
Shaft
REAR AXLE (Except 4WD)
Rear Axle of 4Wd
Wheel
Troubleshooting
Specifications and Service Data
Front Brake
Rear Brake
Master Cylinder
BRAKE BOOSTER (Master-Vac)
PARKING (Hand) BRAKE
Brake Line
Troubleshooting
Hill-Holder
Construction and Operation
Component Parts
Removal
Inspection
Installation
Specifications and Service Data
OPERATING PRINCIPLE (Power Steering System)
Steering Shaft
Tilt Steering Wheel
Spring B
Spring a
STEERING GEARBOX (Manual Steering System)
STEERING GEARBOX (Power Steering System)
BELT LINE (Power Steering System)
FLUID LINE (Power Steering System)
Troubleshooting
Removal and Disassembly
Inspection
Assembly
Installation
Cable
Accelerator Cable
Speedometer Cable
Specifications and Service Data
Heating and Ventilating
Outline
Outline
On-Car Services
Repair for Component Parts
Troubleshooting
Heating and Ventilating
Body Construction and Datum Points
Glasses
Doors
Rear Gate
Body Parts and Outer Accessories
Instrument Panel
Inner Accessories
Screw & Washer
Governor Weight
Snap Ring
Thrust Washer
Telltale (Graphic Monitor)
Window Plate
Trip Meter Reset Knob
Meter Glass
Speedometer
Telltale (Graphic Monitor)
Temperature Gauge
Tachometer
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Table of
Contents
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Page
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Chapters
Table of Contents
3
Schedule of Main-Renance Services/Procedures of Maintenance Services
15
Table of Contents
38
Table of Contents
123
Table of Contents
168
Table of Contents
218
Automatic Transmission and Differential
296
Table of Contents
398
Table of Contents
438
1] 1] Chapter
474
Cable
538
Table of Contents
546
Table of Contents
596
Ls-S. Distributor
692
15-7. Combination Meter
700
Table of Contents
Troubleshooting
TROUBLESHOOTING
112
TROUBLESHOOTING
161
Inspection
185
Troubleshooting and On-car Service
323
TROUBLESHOOTING
436
TROUBLESHOOTING
464
TROUBLESHOOTING
523
TROUBLESHOOTING
583
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