Subaru 1600 Service Manual page 268

MANUAL TRANSMISSION AND DIFFERENTIAL
30) Check the clearances 'A' and 'B'
at the end of each rail. If dimensions
'A' and 'B' are not within specifica-
tion, replace rail, fork and set screw so
that specified value is obtained.
Unit: mm (in)
~
A B
0.3 - 1.6
1600 (0.012 -
Non-
0.3 - 1.6
0.063)
4WD
-
(0.012 -
0.063) 1.8
3.1
1800 (0.071 -
0.122)
4WD
1800
0.3 - 2.1
(0.012 - 0.083)
A12-425
Fig. 6-157
31) Position oil seal.
a. When positioning oil seal, fit the oil
seal end surface to the case end
surface A.
b. When joining case (R.H.) to case
(L.H.), be careful not to let oil seal
tilt.
A 12·099
Fig.
6-158
32) Wipe off grease, oil and dust on
the mating surfaces of transmission
cases with white gasoline, and apply
liquid gasket (Fuji Bond "C" or equiva-
lent), and then put case (R.H.) and
(L.H.) together.
NOTE:
a. Remove the outer race of upper
roller bearing.
b. Put cases togetller so that drive
pinion shim and input shaft holder
shim are not caught up in between.
Co
Confirm tIIat counter gear and
speedometer gear are meshed, and
high-low shifter lever shaft is
inserted perfectly.
d. Apply liquid gasket (Fuii Bond
"c"
or equivalent) with no break in the
middle.
Fig. 6-159
33) Tighten bolts with bracket, clip,
etc., in the follOWing sequence.
Torque
23 - 26 N'm
8 mm bolt (2.3 - 2.7 kg-m,
17 - 20 ft-Ib)
36 - 42N'm
10mm bolt (3.7 - 4.3 kg-m,
27 - 31 ft-Ib)
1600
8
mm
bolt .... 15 pcs
10
mm
bolt .... 2 pes
1800
8 mm bolt .... 13 pcs
10mm bolt .... 4pcs
Fig. 6·160
6-51
NOTE:
Insert bolts from the bottom and
tighten nuts at the top.
34) Tighten ball bearing attaching
bolts at the drive pinion rear.
Torque
Fig. 6-161
26 -32N·m
(2.7 3.3 kg-m,
20 - 24 ft·lb)
35) 14WD Dual-range
I
Tighten three input shaft holder
attaching bolts.
Torque
Fig. 6-162
18.1 21.1 N'm
(1.85 - 2.15 kg·m,
13.4 15.6 ft-Ib)
,-
A12·336
36) Install upper bearing cup.
A12·104
Fig. 6-163