Subaru 1600 Service Manual page 508

Torque
Nuts at
25 - 29 N'm
engine
(2.6 - 3.0 kg-m,
19 - 22 ft-lb)
Bolts and 42 - 52 N'm
nuts at
(4.3 - 5.3 kg-m,
exhaust pipe
31 - 38 ft-lb)
Bolt at
25 - 34 N·m
hanger
(2.5 - 3.5 kg-m,
18 - 25 ft-lb)
7) Install steering joint assembly as
follows.
1. Insert joint to steering shaft
fully.
2. Push down yoke fully towards
gearbox side.
3. Pull up joint after installing bolt
through yoke, and confirm bolt
to be aligned with notch on
serration.
4. Tighten bolt for yoke and then
tighten bolt for joint.
Torque
Fig. 11-109
22 - 25 N·m
(2.2 - 2.6 kg-m,
16-19ft-lb)
A18-153
8) Connect tie-rod end to knuckle
arm and tighten it by using castle nut.
Torque
25 - 29N'm
(2.5 - 3.0 kg-m,
18 - 22 ft-lb)
STEERING SYSTEM
NOTE:
a. After tightening castle nut to the
specified torque, tighten additional-
ly in one-sixth (1/6) turn until both
holes of bolt and castle nut align
each other.
Then insert a new cotter pin and
bend it around the castle nut.
b. Do not strike cap on bottom of
tie-rod end with hammer or the
like.
A15-078
Fig. 11-110 Connecting tie-rod end
with knuckle arm
9) Install front wheels by tighten-
ing wheel nuts.
10) Connect minus terminal of bat-
tery, and fit spare tire.
11) Feed the specified fluid and
discharge air. (For details, refer to the
section regarding fluid line.)
NOTE:
Never start the engine before feeding
the fluid; otherwise vane pump might
be seized up.
12) Jack up vehicle again and take
out safety stands, and then lower
vehicle.
13) Check the fluid leakage at flare
nuts after turning steering wheel from
lock to lock with engine running.
14) Tighten bolts to fix both jack-
up plate and clamps for piping.
Fig. 11-111
11-35
NOTE:
Make sure to hold piping properly by
the clamps.
15) Adjust the fluid level in the
reservoir. (For more details, refer to
the section regarding fluid line.)
16) Tighten lock nuts of tie-rod
ends after adjusting toe-in and turning
angles.
Torque
(Nuts)
Fig. 11-112
NOTE:
78 - 88 N·m
(8.0 - 9.0 kg-m,
58 - 65 ft-lb)
At adjusting toe-in, clasp boots to
keep boots from rotating and twisting.
7. Adjustment
(See page 11-25.)
8. Measuring Axial
Displacement of Ball
Joint of Tie-rod
Complete (On-car)
(See page 1] -26.)
9. Replacement of Valve
Assembly
NOTE:
a. Clean all debris, dirt and grease
from around the steering gearbox
prior to removal of the unit from
the vehicle. Steam and/or a degreas-
ing agent is suitable for this
procedure.
b. Care must be taken to avoid getting
any dirt into the gearbox ASSY
when servicing. Clean all fittings
carefully before removal.