Subaru 1600 Service Manual page 447

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5)
Apply NIGLUBE RX-2
grease
(725191040
or
(03606000)
to the
head of spindle ASSY and onto the
inner wall of bushings on caliper body
in which lever
&
spindle is to be fitted.
After setting connecting link and
return spring, press a set of cone
springs by Puller
(92547 \000).
Apply
NIGLUBE
RX-2
grease
(725191040
or
003606000)
to grooves
of lever
&
spindle in which lever cap
and connecting link are to be fitted.
Then, fit connecting link into the
groove at the head of spindle. Insert
lever
&
spindle provided with lever cap
and garter spring. Be sure to force in
the hooked portion of return spring to
the groove of lever & spindle as shown.
Then, remove Puller
(925471000).
NIGLUBE RX-2
~,
A17-224
Lever & spindle
Niglube RX-2
A
. . .
~
I
A17-225
Fig. 10-31 Grease application
A17-129
Fig. 10-32 Lever & spindle, lever cap
and garter spring in ASSY
BRAKES
Fig. 10-33 Inserting lever & spindle
1 Spindle
2
Connecting link
3 Lever & spindle
Fig. 10-34
NOTE:
A17-198
4 Return spring
5
Hooked portion of
return spring
When inserting the lever
&
spindle,
make sure that the bushing of caliper
body is clean and free from any
foreign matter.
6)
Fit snap ring into the groove of
lever & spindle.
Apply
NIGLUBE
RX-2
grease
(725191040
or
003606000)
to the
groove of caliper body in which lever
cap is to be fitted and to snap ring.
Apply sufficient amount of NIGLUBE
RX-2
grease
(725191040
or
003606000)
to the space around con-
necting link and lever & spindle so as
to
fill
inside of lever cap after fitting
it.
Fit lever cap properly into the groove
at the rear of caliper body.
Attach cap ring onto lever cap.
NOTE:
Be careful not to damage the lever cap
by the edge of the cap ring.
Caliper
Niglube
RX-2
body
A 17-237
Fig. 10-35 Grease application
10-10
A 17-121
Fig. 10-36 Fitting snap ring
A17-133
Fig. 10-37 Installing cap ring
7)
Remove any foreign matter from
the fitting hole of guide pin in caliper
body. Evenly tap the metal periphery
of guide pin boot to insert. (Be careful
not to scratch boot itself.)
After inserting, make sure that boot is
not damaged.
NOTE:
When once the guide pin boot is
removed, always replace it with a new
one.
A17-312
Fig. 10-38 Installing guide pin boot
,
1
If --
*
..
Fe
F

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