Subaru 1600 Service Manual page 109

A5·694
Fig.3-172 Installing water pump
25) After assembling oil filter and
oil pump, install it with O-ring and
oil pump gasket.
II
) 'I
/1
A5-356
Fig. 3-173 Installing oil pump
NOTE:
. . a. Use new gaskets and O-rings.
b. When installiilll, _align the rotor
shaft with
the
groove in die cam·
shaft end.
A5-357
Fig. 3-174 Installing oil seal
27) Install
crankshaft pulley on
crankshaft with flange bolt.
64 74 N·m
I
Torque (6.5 7.5 kg-m
t
47 S4ft-lb)
ENGINE
NOTE:
a. When tightening the bolt, insert a
screw driver through the timing
hole into the hole in the drive plate
(A
T)
or flywheel
(MT)
to prevent
the crankshaft from turning.
\
.
Crankshaft pu lIey
.J
A5-502
Fig.3-175 Installing crankshaft
pulley
b. Apply engine oil on the thread, and
liquid gasket (THREE BOND 1215
or the equivalent) on the flange seat.
c. Pulley dia. is as follows.
1600 cc: 109 mm (4.29 in)
1800 cc: 119 mm (4.69 in)
28) Install oil filler duct, oil filler
duct stay and gasket on crankcase.
On
4WD,
install oil fllier duct, stiffen-
er 2, and gasket on crankcase.
1 Oil filler duct
2 Oil filler duct stay
A5·695
Fig. 3·176 Installing oil filler duct
29) Install generator bracket comp!.,
bracket 2 and bracket 3 as follows.
a. Temporarily connect bracket
comp!.
CD
and bracket 3,
@
until
the spring washer is deformed a
little.
b. Install the sub·assembled bracket
prepared in a onto the engine by
tightening bolts
@ @
temporarily.
c. At first tighten fully the two bolts
@
and after that tighten the bolt
@
to the specified torque.
d. Tighten fully the two bolts
@
to the specified torque.
3-72
e. After loosening the bolt
@
by two Huns or more, tighten it again
to the specified torque.
f. Temporarily install bracket
2.@ .
Torque
1 BracketCP
2 Bracket
3
3 Bolts
13
~
19N·m
(1.3 -
1.9 kg-m,
9 - 14'ft·lb)
4
Bolt
5
Bolts
6 Bracket 2
A5·696
Fig. 3·177 Installing generator
brackets
NOTE:
Be sure to use die
l!J
bolt for die
generator bracket
2.
Odlen
are
CD
ones.
-
30) (Except engine with hydraulic
valve lifter) Adjust the valve clearances
as described in
2-2
Procedures of
maintenance services in Chapter 2.
I
Exhaust
valvelt
2 Intake valves
3 Thickness gauge
4 Valve Oearance
Adjuster
(498767000)
. Fig. 3·178 Adjusting valve clearance
Valve clearance (Cold)
Intake
0.23 - 0.27 mm
(0.009 -
om
1 in)
Exhaust
0.33 - 0.37 mm
(0.013 -
oms
in)