Subaru 1600 Service Manual page 285

MANUAL TRANSMISSION AND DIFFERENTIAL
a. Insert rod A from the right side of
transfer rail.
b. Use new self-locking nut.
I
4WD
4WD
!
dual-range
5 - 9N'm
(0.5 - 0.9 kg-m,
3.6 6.5
ft-Ib)
23 - 36 N'm
(2.3 - 3.7 kg-m,
17 - 27
ft-Ib)
c. Be sure to bend cotter pin ends.
NOTE:
Before instailition, set the transfer rlil
It the frontmost position (i.e. 4WD is
engaged).
2) Apply grease to transmission bush-
ing.
Install dust seal to transmission
and fix it with clip.
Fig.6-233 Installing dust seal
3) Install lever to shifter rod.
NOTE:
411·103
I. Before installation, set the shifter
rod in the 3rd1l8lr position.
b. Drive thetpring pin in securely.
c. Be sure to bend cotter pin ends.
411·1115
Fig. 6-234
4) Install gearshift lever.
(Use new self-locking nut.)
Torque
(Self-locking
I nut)
NOTE:
14- 22N·m
(1.4 - 2.2 kg-m,
to -
16 ft-Ib)
Insert the dust seal upper end into the
groove of lever firmly.
44-142
Fig. 6-235
5) Install neutral set spring.
6)
Install boot and plate to gearshift
lever, and then insert rod A into boot.
411·1011
Fig. 6-236
7)
Install plate to body so
as
to fix
boot to body.
8) Install lock nut and knob to gear-
shift lever.
(Set knob so that the shift pattern
matches with the movement of lever.
Then tighten lock nut.)
I
Torque
I
(Nut)
2.9 - 4.9 N'm
(0.30 - 0.50
kg-ro,
2.2 3.6
ft·lb)
6-68
Fig. 6·237
9)
Connect rod A with rod
B
by
tightening nut while holding rod A
with a wrench.
Torque
(Nut)
Fig. 6-238
39 - 49 N'm
(4.0 - 5.0
kg·m,
29 36
ft-Ib)
411·107
10)
Install plate to body as follows.
a. Confirm that transfer rail is set at
the frontmost position.
b. Align the hole of plate and notch
on drive selector lever, and insert
8
mm (0.31 in) dia. pin to fix them.
411-108
Fig. 6·239