Subaru 1600 Service Manual page 110

NOTE:
Use T.O.C. marking on pulley.
31) Install valve rocker covers with
valve rocker cover gaskets, seal washers
and bolts.
Torque
2.9 - 3.9N·m
(0.30 - 0.40 kg-m,
2.2 - 2.9 ft-Ib)
32) Install spark plugs with gaskets.
Torque
18-24N·m
(1.8 - 2.4 kg·m,
13 - 17 ft-Ib)
33) Install the intake manifold as·
sembly prepared before as follows.
a. Install the intake manifold as·
sembly with intake manifold gasket,
air cleaner bracket, fuel hose stay, and
EGR pipe. And connect water by-pass
hoses.
Torque
NOTE:
18 - 22 N·m
(1.8 - 2.2 kg·m,
13 - 16 ft·lb)
Discrimination knurling for E.G.R.
pipe.
Vehicle
Knurling
1600 cc
2
CoW carburetor type
3
Except the above Nothing
b. Connect the harness lead to oil
pressure gauge or oil pressure switch,
and clip it.
c. Connect the P.C.V. hose to rocker
cover and clip it at the upper portion.
NOTE:
a. For further particulars of vacuum
hose, wiring harness, water hose
and P.C.V. hose. refer to label
behined engine hood, 15-12. in
chapter 15 and Parts Catalogue.
b. Be sure to connect E.C.M. (Elec'
tronic Control Module) earth at
right front bolt
ENGINE
34) Tighten E.G.R. pipe.
35) Install battery cable bracket and
A.S.V. bracket {vehicle without power
steering for 49 States (except 4WD &
4WD·AT)] or oil pump bracket
(vehicle with power steering).
Battery cable
, bracket
2 A.S.V. bracket
Fig.
3·179
36) Install A.S.V. pipe and A.s.V.
AS-697
AS'69B
Fig. 3·180
37) Install E.G.R. pipe cover.
Fig. 3·181
38) Install alternator on the genera· "
tor brackets with air cleaner bracket,
spark plug cord stay and drive belt.
AI5-474
Fig.
3·182
Installing alternator with
relative parts
NOTE:
a. After aligning the air cleaner
bracket and air cleaner, secure the
bracket.
b. Do not forget tightening fully the
bolt for generator bracket 2.
c. Adjust the drive belt tension as
described in 2·2 Procedures of
maintenance services in Chapter 2.
Drive belt tension
13 - 14 mm (0.51 - 0.55 in)!
98 N (10 kg, 221b)
When replacing with new one, the
tension is 10 mm (0.39 in)/98 N
(10 kg, 22Ib).