Dismounting - Subaru 1600 Service Manual

MANUAL TRANSMISSION AND DIFFERENTIAL
12) Tighten rear nut (left-hand thread-
ed) at first, and then tighten front nut
while holding rod ball joint ASSY.
Torque
30 - 36 N'm
(3.1 - 3.7 kg-m,
22 27 ft-Ib)
Fig.6-28 Tighten nut
13) Remove Stopper ASSY and
tighten main case attaching bolt and
nut.
Torque
23 26 N'm
(2.3 - 2.7 kg-m,
17 20 ft-Ib)
14) Restore clip to the original state,
and install harness.
15) Install starter.
16) Confirm that there is no abnor-
mality in shift mechanism by operat-
ing select lever.
4. Dismountina
1) Open engine hood and hold it
securely by a stay.
2) Remove spare wheel.
NOTE:
Do not put the spare wheel or a hand
on the air cleaner case to prevent
damage of air cleaner case.
3) Disconnect battery cable from
negative ( -) terminal.
4) Remove spare wheel supporter.
5) Disengage clutch cable as follows.
a. Remove clutch cable return spring.
b. Remove both lock nut and adjust-
ing nut from clutch cable.
c. Unfasten clip which retains outer
cable.
d. Detach rubber boot.
6) Disconnect speedometer cable,
and unfasten clip on speedometer
cable.
7) Disconnect wiring connections.
a. Back-up light switch connector.
b. Ground cable (on the car body).
c. Starter harness.
NOTE:
Do not disconnect the battery cable
from the starter.
8)
Remove starter with battery cable,
and put it on bulkhead.
9) Remove the upper bolts which
secure engine to transmission; loosen
the lower nuts.
Fig. 6-29 Removing upper bolts and
loosening lower nuts
10) Loosen nut [by approximately
10 mm (0.39 in)] which retains pitch-
ing stopper to the transmission side,
and tighten nut by an equal amount
on the engine side. Slightly tilt engine
backward in order to facilitate removal
of transmission.
NOTE:
Do not tighten the nut more than
10 mm (0.39 in).
6-25
A4·113
Fig. 6-30
11) On 4WD, separate both the 4WD
selector system and gearshift system
from transmission as follows.
a. Remove hand brake tray cover, and
then hand brake cover.
b. Remove rod cover.
c. Set the drive selector lever at
"4WD" pOSition.
d. Remove nut connecting rod B with
rod A.
A19-096
Fig. 6-31
e. Remove two nuts to separate rod B
and drive selector lever from plate.
f. Remove boot installing screws.
g. Remove nut connecting gearshift
lever with lever, and pull up gear-
shift lever with boot.
12) Disconnect O
2
sensor harness and
unclamp it.
13) Raise the front end of car by
placing a jack on the jack.up pOint in
front of side sill.
14) Remove front exhaust pipe ASSY
as follows:
a. Disconnect hot air intake hose.
b. Loosen nuts which secure exhaust
pipe ASSY to the exhaust port of
engine.