Service Data - Subaru 1600 Service Manual

MANUAL TRANSMISSION AND DIFFERENTIAL
2. Service Data
Clutch pedal full stroke
129 ~ 137 mm (5.08 5.39 in)
Pad surface position of clutch pedal
Above brake pedalleveJ by 15 mm (0.59 in)
.::::
Release fork stroke
17 - 18 mm (0.67 - 0.71 in)
<..}
.....
.E!
Play at release fork center 2.0
~3.0mm
(0.079 - 0.118 in)
u
Depth of rivet head
STD 1.4mm (0.055 in)
Sinking limit 0.3mm (0.012 in)
Aluminum gasKet thickness (Neutral position adjustment)
Part No. Remarks
803922021 Neutral position approahces reverse gear side
O.5mm (0.020 in)
037022000 Standard
1.0mm (0.039 in)
803922022 Neutral position approaches 1st/2nd gear side L5mm
(0.059 in)
803922023 Neutral position approaches lst/2nd gear side 2.0mm
(0.079 in)
Dimension 'C' of reverse accent shaft
for 1600 Part No. Mark Contact clearance
442747001 1 becomes smaller 16.2 - 16.4 mm (0.638 0.646 in)
442747002 2 16.6 16.8mm (0.654 0.661 in)
442747003
-
17.0 - 17.2 mm (0.669 - 0.677 in)
442747004 4 17.4 - 17.6 mm (0.685 0.693 in)
442747005
5 17.8 18.0mm (0.701 - 0.709 in)
442747006 6 becomes larger 18.2 - 18.4 mm (0.717
0.724 in)
I::
for 1800 Part No. Mark
.5:
'" 442747101 I
becomes smaller 12.2 - 12.4 mm
(0.480 - 0.488 in)
.~
6i
442747102 2
I
12.6 - 12.8 mm (0.496
0.504 in)
I::
e
442747103
13.0
13.2mm (0.512 - 0.520 in)
.....
ca
442747104 4 13.4 - 13.6 mm
(0.528 - 0.535 in)
~
442747105 5 13.8 - 14.0 mm
(0.543 - 0.551 in)
~
442747106
6
becomes larger 14.2 - 14.4 mm (0.559 - 0.567 in)
Transmission main shaft snap ring (out-22) thickness
Part No.
805022010 2.45 mm
(0.0965 in)
805022011 2.48mm
(0.0976 in)
805022012 2.51 mm
(0.0988 in)
805022013 2.54mm
(0.1000 in)
805022014 2.57mm
(0.1012 in)
805022015 2.60mm (0.1024 in)
805022016
2.63 mm (0.1035 in)
805022017 2.66mm
(0.1047 in)
805022018 2.69mm (0.1059 in)
805022019 2.85mm
(0.1122 in)
805022030 2.42mm
(0.0953 in)
805022031
2.39mm
(0.0941 in)
6-3