Subaru 1600 Service Manual page 106

AS·278
Fig. 3·157 Installing camshaft plate
*
Backlash of cam gear (Refer to
3-7,16.)
*
Thrust clearance of crankshaft
(Refer to 3-7,15.)
AS·342
Fig.3·158 Checking crankshaft
thrust clearance
NOTE:
When measuring the backlash of cam
gear and thrust clearance of crankshaft,
use an appropriate plate as an attach·
ment.
11) Install pistons in cylinder as
follows.
a. Apply oil to the circumference of
piston and the inner surface of cyl·
inder.
b. With the
#2 and #4 cylinders
facing downwards, turn crankshaft
until the
#2
connecting rod comes to
the bottom dead center. Then insert
the
#2
piston into cylinder by using
Piston Guide (398744300).
NOTE:
If any of the pistons are reused, be
sure to direct them in the seme way as
before they were disassembled.
ENGINE
AS-343
Fig. 3-159 Installing piston
c. Install piston pin
and
circlip
through the front service hole after
aligning the service hole, piston pin
hole, and connecting rod small end
with Piston Pin Guide (399284300).
Fig.3·160 Inserting piston pin
1 Circlip
2 Long nose pliers
AS·345
Fig.3·161 Installing circlip
d. Install #4 piston, piston pin,
circIip into cylinder in the same
manner, but carry out this job from
the flywheel housing side.
e. Turn the crankcase upside down
so that #1 and #3 cylinder face down-
ward and perform the same job as
described in a) to b).
12) to horizontal
whether piston
or not by
watching
13) Apply liquid gasket (Fuji Bond
C or equivalent) on crankcase plugs
and tighten them with aluminum
gasket.
Torque
(Crankcase
plug)
62 -76 N'm
(6.3 - 7.7 kg-m,
46 - 56 ft-Ib)
Use this shape of wrench
AS·346
Fig.3·162 Installing crankcase plugs
14) If oil strainer has been removed,
install it with a new O-ring by driving
with an aluminum bar.
15) Install oil strainer stay with
8 mm bolt, nut and spring washer.
Torque
(Oil strainer
stay)
1 Oil strainer stay
2 O-ring
3 0
il strainer
4 Bolt
23 - 26 N'm
(2.3 - 2.7 kg-m,
17 - 20 ft·lb)
5 Spring washer
6 Nut
7 Oil strainer stay 2
8 Bolt and washer
Fig. 3-163 Installing oil strainer stay
1
1
i