Subaru 1600 Service Manual page 274

MANUAL TRANSMISSION AND DIFFERENTIAL
66)
I
4WD Dual-range
I
Tighten rear nut (left-hand thread) at
first, and then tighten front nut while
holding rod ball joint ASSY.
NOTE:
a. Pull out Stopper Pin (499267000)
after tightening the nuts.
b. Confirm the accent in each shift
position by shifting transfer shifter
rail.
Torque
Fig.
6-197
30-36N·m
(3.1 - 3.7 kg-m,
22 - 27 ft-Ib)
.0.12-389
67) 14WD & 4WD Dual-range
I
Install transfer case cover with gasket
and tighten bolts.
Torque
Fig.
6-798
18.1 - 21.1 N·m
(1.85 - 2.15 kg-m,
13.4 - 15.6 ft-Ib)
.0.12-390
68) IS-speed
I
5th-gear position adjustment.
(1) Shift shifter shaft to the 5 th·gear
position after installing transmission
rear case on transmission main case.
a. The case of smooth shifting.
Remove plug and set dial gauge and
Magnet Base (498247001) as shown
in the figure with the tip of dial
gauge stem resting on the top of
reverse accent shaft, when in the
S·speed position. Turn shifter shaft
to the reverse side lightly and
contact reverse accent shaft to the
ball as shown in the figure.
Measure the contact clearance.
NOTE:
When shifter shaft is turned hard until
it stops, the resistance will be felt,
where the ball climbs on reverse accent
shaft.
Measure it at the point that reverse
accent shaft contects to the ball.
b. The case that shifter shaft is shifted
to the 5th position after the second
resistance (ball climbing resistance
on the shaft) is felt.
In this case the contact clearance is
Detail '8' (11
The
.tete
of
pushing ball
Fig. 201
(2) Select reverse accent shaft so that
the contact clearance is within 0.05 to
0.4 mm (0.0020 to 0.016 in).
6-57
zero, so replace the proper reverse
accent shaft in order to increase the
contact clearance. Then perform
the above measurement described
in a.
.0.12-279
Fig.
6·799
Fig. 6-200
Detail '8' 121
stardard
c
Fig. 6-202
Magnet Base (498247001)
Dial gauge
Detail '9' (31
The state
of
larger
clearance
.0.12-281
IdentifiQtion number
A12·213