Subaru 1600 Service Manual page 470

6. Adjustments
1) Inspect free play of clutch pedal
by depressing the pedal by hand. If it
is out of the specified value, adjust it
by turning adjusting nut on engine side
end of clutch cable at release fork.
Standard of free play
At clutch pedal
13-20mm
(0.51 - 0.79 in)
At center of cable
2-3mm
on clutch release
(0.08 - 0.12 in)
fork
Torque
Adjusting nut
5.4 - 9.3 N'm
(0.55 - 0.95 kg-m,
of clutch cable
4.0 - 6.9 ft-Ib)
Adjusting nut
2.5 - 4.4 N'm
(0.25 - 0.45 kg-m,
of PH V cable
1.8 - 3.3 ft-lb)
7. Troubleshooting
Trouble and possible cause
BRAKES
2) Confirm stopping and starting
performances by activating hill-holder
on an uphill road of 3° or higher
inclination.
a.
If
vehicle does not stop;
Tighten adjust nut of PHV cable.
b. If vehicle does not start properly;
• Case A - When hill-holder is
released later than engagement
of clutch pedal (Engine tends to
stall.):
Loosen adjust nut gradually
until smooth starting is enabled.
• Case B - When hill-holder is
released earlier than engagement
of clutch pedal (Vehicle slips
down slightly.):
Tighten adjust nut so that hill-
holder is released later than
engagement of clutch pedal
(status in Case A). Then make
adjustment the same as in Case
A.
CAUTION:
Whenever turning adjust nut, prevent
PHV cable from revolving as shown in
following figure.
A3-234
Fig. 10-95 Turning adjust nut for
PHV cable
Corrective action
1. Counterforce of clutch pedal is too strong
(1) PHV cable is damaged or does not operate
Repair or replace
properly
(2) Lever of PHV is defective Replace entire PHV ASSY
(3) Clutch system is anomalous Refer to "Clutch and pedal cable system"
2. Machine does not stop on uphill road of 3° or higher inclination
(l) Front side of machine is lowered
Refer to "Suspension"
(2) PHV cable is broken
Replace
(3) Play of clutch is excessive
Adjust
(4) PHV cable is elongated
Adjust
(5) Sealing of PHV is poor
Replace entire PHV ASSY
3. Shock is felt when starting
(1)
Poor adjustment of starting performance
Adjust
(2) When depressing the brake pedal strongly:
(The stronger brake pedal depressing force, the later hill
holder releasing)
(3) When starting on flat road after stopping
(Because hill holder is activated)
reverse movement:
10-33