Subaru 1600 Service Manual page 254

MANUAL TRANSMISSION AND DIFFERENTIAL
2) Drive Pinion Assembly
1) Fit roller bearing in drive pinion.
Install 1st driven gear thrust plate with
Installer (499277000) and Installer
(899580100).
I Installer (899580100)
2 Installer (499277000)
3 1st driven gear thrust plate
Fig. 6-81
NOTE:
A12-463
Installer (899874100) and Installer
(899278600) are available instead of
Installer (499277000).
2) Install 1st-2nd needle bearing race
with Installer (499277000) and In-
staller (899580100).
1 Installer (899580100)
2 Installer (499277000)
31st-2nd needle bearing race
Fig. 6-82
A12-454
3) Install three Ist·2nd synchronizer
inserts, reverse driven gear and two
springs on 1st-2nd synchronizer hub.
f
@
1 lst-2nd'synchronizer hub
2 Reverse driven gear
31st-2nd synchronizer insert
4 I8t 2nd synchronizer spring
Fig. 6-83
NOTE:
p
0 0
!
@
A12-066
a. Install the springs so that the
relative positions of cut ends are
120 0 apart.
b. Pay attention to the 1st·2nd syn·
chronizer hub assembling direction.
Reverse driven gear
5) Install 1st-2nd needle bearing race
with Installer (499277000) and In·
staller (899580100).
1 Installer (899580100)
2 Installer (499277000)
31st-2nd needle bearing race
Fig. 6-86
A12-455
6) Install needle bearing, 2nd driven
gear and inner key into the groove on
drive pinion.
NOTE:
Be sure to use 2nd driven gear having
1st gear side 11IU--r=~lll 2nd gear side discrimination groove on its hollowed
ht-2nd
synchronizer
hub II
Fig. 6-84
,
Low High
A12-067
4) Install needle bearing, 1st driven
gear, 1st-2nd synchronizer rings and
1st·2nd synchronizer hub subassem-
bled in 3).
NOTE:
a. If 1st·2nd synchronizer hub cannot
be installed by hand, use a press to
install.
b. Take care so that 1st-2nd synchro·
nizer ring groove is in line with the
insert.
c. Be sure to use 1st driven gear having
discrimination groove on its hoi·
lowed surface.
Fig. 6-85
A12-059
6-37
surface.
Fig. 6·87
7) Install 3rd-4th driven gear with
Installer
(899580100).
1 Installer (899580100)
24th 3rd driven gear
Fig. 6-88
A12·062