Subaru 1600 Service Manual page 258

MANUAL TRANSMISSION AND DIFFERENTIAL
4) Install back-up light switch with
aluminum gasket.
Torque
CD
16 - 20N'm
(1.6 - 2.0 kg-m,
12 - 14 ft-Ib)
@
A12·480
1 Back-up light switch
2
Transfer case
3
Switch for 4WD indicator light
Fig. 6-106
5) Install oil seal on transfer case.
NOTE:
Be sure that oil seal does not protrude
from the case end surface.
Transfer case
A12·481
Fig. 6-107
6) Extension Assembly
(!4WD & 4WD Dual-range
I )
I) Install ball bearing onto rear drive
shaft with Installer (899580100) and
Retainer (899714110).
1
Installer
(899580 100)
2
Relainer
(899714110)
Fig. 6-108
A12·163
2) Hammer rear drive shaft into
extension with a plastic hammer.
'Extension
A12·164
Fig. 6-109
3) Fit snap ring to the groove inside
of extension.
4) Install rear drive spacer, synchro-
nizer hub and sleeve onto rear drive
shaft.
A12·229
Fig. 6·110
5) Install transfer driven gear bushing
onto rear drive shaft with Installer
(899874100) and Stand (398405200).
6-41
1 Installer (899874100)
2 Bushing
3 Rear drive shaft
4 Stand (398405200)
A12·241
Fig. 6-111
6) Install transfer driven gear and
thrust plate onto rear drive shaft.
7) Install ball bearing onto rear drive
shaft with Press ASSY (899754110)
and Stand (398405200).
Press Assembly
(899754110)
2 Ball
bearing
3 Stand
(398405200)
Fig. 6-112
A12·210
8) Shift sleeve to the drive position
and tighten lock nut-18 with Holder
(899884100) and Socket Wrench
(899988608).
Torque
NOTE:
73-84N·m
(7.4 - 8.6 kg-m,
54 - 62 ft·lb)
Stake the lock nut at four positions
after tightening.