Subaru 1600 Service Manual page 497

r
Reverse after installing
I
Apply grease
"
,:;;~
I
Fig. 11-63
NOTE:
a. Before installation of boots, draw
out rack until maximum turning
position and then apply grease
again to the teeth and the sliding
portion of rack for both sides.
b. Install the fitting portions of boots
,to the following portions in both
sides of assembled steering gear-
box.
1. The groove on gearbox or the
groove on adaptor.
2. The groove on ball joint.
3. The groove on tie-rod.
c. Check boot is installed without un-
usual inflation or deflation.
Clip
(smaller
Fig. 11-64
Install boot in
grooves firmly. A18·079
14) Fix clips (smaller and larger
ones) at the specified position of
boots.
NOTE:
Use screwdriver with blunted tip to
prevent boot from damage, when
installing.
After installing, check boot end is
positioned into the groove on tie-rod.
STEERING SYSTEM
Apply grease
A18·348
15) Screw in the lock nut and tie-
rod end to the screwed portion of tie-
rod and tighten the lock nut temporal-
ly in a position shown in figure.
¢
23
mm
109';0'
+FE.
6l:
e:g=:q.
A18-080
Fig. 11-65
NOTE:
Pay attention to the difference be-
tween the right and left tie-rod ends.
Right one RH
Identification mark
Left one LH
16) Confirm the operation of the
pinion by turning round it.
Pinion rotating torque
Straight-ahead Less than
position within
1.1 N'm
±30 mm (1.18 in) (0.11 kg-m,
from rack center 0.8 ft-lb)
Maximum
1.5 N'm
allowable torque
(0.15 kg-m,
1.1 ft-lb)
11-24
NOTE:
If boot deflates when pinion is turning,
refill air.
6. Installation
1) Insert the gearbox ASSY into the
crossmember from the left side.
Be careful to avoid damaging the gear-
box boots.
2)
Align the gearbox with the cross-
member brackets and tighten the
clamp installing bolts.
Torque
(clamp bolt)
NOTE:
44 - 54 N·m
(4.5 - 5.5 kg-m,
33 - 40 ft-lb)
Tighten the left clamp (pinion side)
first.
1 Crossmember
2 Screw
3 Cover
4 Torque rod
5 Rubbercoupling
6 Bolt
7 Clamp
8 Gearbox
A18-06l
Fig_ 11-66 Installing gearbox
·1-<-, .. ""', ... ·"' ..
,,~"l<
....
,«~~_
.... t
1 _ , .... , - , ...
'-.,.r . . . . · . . . . .
* ..... , _ . _ ' . . .
+\1 _ _ _ _ _ ' ...
1 . . . . . .
+', _"' ... , -_ _ _ _ _ _ _ - , _ , _ _ _ _ _ _ _ _