Subaru 1600 Service Manual page 263

MANUAL TRANSMISSION AND DIFFERENTIAL
II) I 4WD Dual-range I
Position the cut-out portion of counter
gear shaft as shown in the figure.
Fig. 6-135
A12·364
12) For reverse shifter rail, install ball,
spring and gasket into case and tighten
plug.
Plug
2 Gasket
3 Spring
4 Ball
Fig. 6-136
A12-250
13) Adjustment of reverse idler gear
position.
Shift reverse shifter rail and select
reverse shifter rail arm (4-speed) or
reverse shifter lever (5-speed) so that
the clearance between reverse idler
gear and case wall becomes the speci-
fied value.
Clearance
1.5 - 3.0mm
(0.059 - 0.118 in)
Oearance: 1.5 - 3.0 mm
(0.059 - 0.118 in)
2 Reverse idler gear
Fig. 6-137
AI2-084
I
Other than 5-speed I
Reverse shifter rail arm
Part No. Mark Remarks
Approach to
842004101 I
the wall of
case (L.H.)
842004102
No
Standard
mark
Recede from
842004103
3
the wall of
case (L.H.)
IS-speed I
Reverse shifter lever (1600)
Part No.
Mark
Remarks
340621701
I
Further from
the case wall
340621702
No
Center
mark
340621703 3
Closer to the
case wall
Reverse shifter lever (1800)
Part No. Mark
440627101 I
440627102
No
mark
440627103
3
14) IS-speed I
Adjustment of gap
Remarks
Further from
the case wall
Center
Closer to the
case wall
After selecting reverse shifter lever,
shift it to the neutral position, then
select the washer (15.5
x
21
x
t mm)
out of 5 kinds of washer so that the
gap between washer and case wall
becomes the specified value.
Gap
0-0.5 mm
(0 - 0.020 in)
6-46
Washer 115.5 x 21 x II
1.5 - 3.0 mm 0- 0.5 mm
(0.059 - 0.118
in)
(0 - 0.020
in)
A 12·142
Fig. 6-138
Washer (15.5 x 21 x
t mm)
Part No. Thickness mm (in)
803015081
0.6 - 0.8
(0.024 - 0.031)
803015082
1.0 - 1.2
(0.039 - 0.047)
803015083
1.4 - 1.6
(0.055 - 0.063)
803015084
1.8 - 2.0
(0.071 - 0.079)
803015085
2.2 -- 2.4
(0.087 - 0.094)
15) Installation of 5.56
x
10.1 plunger.
I Other than 5-speed I
Install the plunger into the case.
x 11.9 plunger
AI2-484
Fig. 6-139
IS-speed I
Install plugs into the case and reverse
shifter rail arm.