Subaru 1600 Service Manual page 272

MANUAL I HAN~MI~~IUN ANU UI ...... t:Ht:N IIAL
51) \4WD
I
Install the following parts in transfer
case.
a. Transfer shifter fork
b. Shifter fork rail spring
c. Ball
d. Transfer shifter rail
Fig. 6·182
NOTE:
a. Apply grease to the ball to prevent
it from moving.
b. When installing the ball, press it
down by using the end of transfer
shifter rail while forcing the rail
into the case with the round side
down. And then rotate the rail by
180
0
to i15 proper position.
52) 14WD
I
Strike in straight pin.
NOTE:
After the straight pin has been struck
in, move transfer shifter rail and check
the accent.
Fig.
6·183
53) 14wD Dual.range
I
Install the following parts into transfer
shifter fork.
a. 5.56 x 10.1 plunger
b. Shifter fork rail spring
c. 6.350 ball
And then install it onto synchronizer
sleeve.
NOTE:
a. Apply grease to plunger and ball so
that they will not drop off.
b. Install fork diagonally so that it
does not interfere with high·low
shifter rail.
A12-376
1 Fork
2 5.56
x
10.1 Plunger
3 Spring ,
4 6.350 ball
Fig. 6·184
54) !4WD Dual'range
I
Fit a·ring onto interlock rail and
insert rail into transfer case.
NOTE:
a. Apply grease to rail.
b. Push ball in transfer shifter fork by
applying the tapered end.
rail
A12-377
Fig.
6·185
55) 14WD Dual.range
I
Strike in clip onto interlock rail
groove, and insert knock pin into the
interlock rail hole.
NOTE:
Insert knock pin smoothly by aligning
the holes of case and rail.
6-55
A12-378
1 Knockpin
Fig. 6-186
2 Oip
56)
~D
Dual·range
I
Install transfer ball joint ASSY to
transfer shifter rail to the specified
length and tighten nut.
Torque
30- 36 N·m
(3.1 - 3.7 kg·m,
22 - 27 ft·lb)
Transfer ball joint assembl Y
l
Transfer Shifter rail
--------------~
!1
=
178 ±O.7 mmNut
(7.01 ±O.028
inl
Fig. 6-187
57) 14WD Dual·range
I
A12-424
Fit shifter fork rail spring and 6.350
ball in transfer case, and install transfer
shifter rail.
NOTE:
a. Apply gear oil to rail.
b. Apply grease to ball.
Co
Install rail while pressing the ball
downward with proper rod.
d. When installing rail, align the rail
and the hole of high·low shifter
arm.
e. Perform this job
at
the position of
'4WD HI' so that the interlock
mechanism does not operate.
1 Sprinl
2 Ball
A12·380
Fig.
6-188
3 Transfer shifter rail CP