Subaru 1600 Service Manual page 425

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1)
110.1. (Double Offset Joint)
Check seizure, corrosion, damage,
wear and excessive play.
2) Shaft
Check excessive bending, twisting,
damage and wear.
3) C.VJ. (Constant Velocity Joint)
Check seizure, corrosion, damage and
excessive play.
4) Boot
Check wear, warping and breakage.
4. Assembly
NOTE:
Use specified grease.
Specified grease for constant
velocity joint
Molylex No.2 (pIN
623029980)
1) Install C.VJ. boot in specified
position, and ftll it with 60 to 70 g
(2.l2 to 2.47 oz)ofspecified grease.
Also fill the interior of C.V J. outer
race with approx. 60 g (2.12 oz) of
specified grease while yawing the joint.
2) Place D.OJ. boot at the center of
shaft.
3) Insert D.OJ. cage onto shaft.
NOTE:
Insert the cage with the recess facing
the outside, since the cage has an
orientation.
Cage
A16-200
Fig.9-86 Cage of D.O.J.
4) Install D.OJ. inner race on shaft
and fit C-type snap ring with special
pliers.
NOTE:
Confirm that the C-type snap ring is
completely fitted in the shaft groove.
SUSPENSION, WHEELS AND AXLES
A16-199
Fig. 9-87
5) Install cage, which was preViously
fitted, to inner race fixed upon shaft.
NOTE:
a. Fit the cage with the protruded
part aligned with the track on the
inner race and then move by a half
pitch.
b. Apply the specified grease 20 to
30 g (0.11 to 1.06 oz) on the cage
pocket
Fig. 9-88 Installing cage
6) Insert six balls into the cage
pocket.
7) Fill 20 to 30 g (0.71 to 1.06 oz)
of specified grease into the interior of
D.OJ. outer race.
8) Align the outer race track and ball
positions and place in the part where
shaft, inner race, cage and balls are
previously installed, and then fit outer
race.
1 Outer race
2 Grease
A16.019
Fig. 9-89 Inserting outer race
9-30
9) Install circlip in the groove on
D.O.1. outer race.
NOTE:
a. Assure that the balls, cage and inner
race are completely fitted in the
outer race of D.O.J.
b. Exercise care not to place the
matched position of circlip in the
ball groove of outer race.
c. Pull the shaft lightly and assure that
the circlip is completely fitted in
the groove.
A16-018
Fig. 9-90 Installing circlip
10) Add 20 to 30 g (0.71 to 1.060z)
of specified grease to the D.OJ.'s
interior.
11) Fill the boot interior with 20 to
30 g (0.71 to 1.06 oz) of specified
grease. Also apply grease on the shaft
area.
12) Install boots on D.O.J.
NOTE:
a. The boot grooves shall be cleaned
so as to be free from grease and
other su bstance.
b. When installing D.O.J. boot, posi-
tion outer race of D.O.J. at center
of its travel.
13) Put a band through the clip and
wind twice in alignment with band
groove of boots.
NOTE:
Use a new band.
14) Pinch the end of band with
pliers. Hold the clip and tighten se-
curely.
NOTE:
When tightening boot, exercise care so
that the air within the boot is appro-
priate.
15) Tighten band by using Band
Tightening Tool (925091000).
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