Subaru 1600 Service Manual page 488

7. Installation
1) Install bearing, O-ring, washer and
snap ring onto steering shaft. Apply a
coat of grease to the frictional surface
of the shaft (at the lower bearing
location).
Grease brand
NOTE:
SUNLIGHT 2,
Auto Lex A or
its equivalent
Be careful not to deform snap ring.
2) Attach springs (A), (B) to the
grooves in ignition-starter switch.
NOTE:
Ensure that springs (A), (B) face in
direction in which races (A), (B) are
inserted as indicated by the arrows in
the figure.
b ~~
0
b
1
Race
(A)
2
Needle
(A)
3 Spring (A)
1 Stop ring (A)
2 Needle (A)
3
Race
(A)
4 Spring (A)
Fig. 11-24
A18-316
5 Race (B)
6 Washer
7
Stop ring (B)
8
Spring (8)
A18-317
STEERING SYSTEM
3) Attach needle (A) to race (A), and
needle (B) to race (B), then insert
them into ignition-starter switch, as
shown in the figure.
NOTE:
Ensure that the mating surface of
ignition-starter switch is clean and free
of foreign matter.
4) Install stop ring (A), washer, and
stop ring (B).
NOTE:
Ensure that stop rings are fitted pro-
perly in the grooves.
5) Apply about 3 grams (0.
n
oz) of
grease to the inner walls of needles
(A), (B).
Grease brand
SUNLIGHT 2,
Auto Lex A or
its equivalent
NOTE:
Be careful not to drop or strike
ignition-starter switch wh ile handling
it.
6) Install universal joint shaft to
ignition-starter switch, as shown in the
figure, to get their relative positions.
58-0·1
mm
-0.5
(2 28 -0·004. )
. -0.020
In
Fig. 11-25
NOTE:
A18·318
a. Be canful not to strike or apply
shocks to the joint shaft and switch
during installation.
b. After installation, turn the shaft to
ensure that it operates properly
without binds.
7) Apply a coat of grease to the
frictional surface of steering column
against tilt bracket, position wave
washer, then install tilt bracket.
11-15
NOTE:
Be careful not to drop wave washer.
CD
J
(j)
.J
I
I Bushing (A)
2 Tilt bracket
3 Snap ring
4 Washer
1 Column bracket
2 Tilt bracket
3 Wave washer
Fig. 11-26
I
I~II
5 Wave washer
6 Shaft (E)
7
Steering column
A18-319
A18-320
8) Align steering column and tilt
bracket at the holes, insert bushing (A)
and shaft (E), then install snap ring to
shaft with washer in place.
Apply a coat of grease to the inner
and outer walls of bushing as well as to
the outer wall of shaft.
NOTE:
Ensure that snap ring fits properly in
the groove on shaft (E).
1 Washer
2
Snap ring
3
Shaft
(E)
Fig. 11-27
4 Tilt bracket
5 Wave washer
6
Bushing
(A)
A18-321